Modeling and Experimental Study of the Force and Surface Topography in Cylindrical Grinding of GH4169

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Abstract GH4169 superalloy is an outstanding material widely used in aerospace, and precision grinding is widely applied to machine GH4169 superalloy, where the grinding force plays essential role on the ground surface quality, and the achieved surface topography. In this paper, the material removal mechanism under different machining parameters was analyzed in cylindrical grinding of GH4169 superalloy. The interaction process between abrasive grain and workpiece material is investigated to establish the simulation model of material removed based on the kinematics. The random wheel topography is constructed statistically using the probability density function that characterizes the distribution of the grains. The simulated grinding force and surface topography are agreement with the experimental results, where both the grinding force and surface roughness increased with decreasing grinding speed, as well as growing feed rate and grinding depth. The simulation model and calculation results could provide certain theoretical basis to explore the material removal mechanisms and improve the achieved surface quality in cylindrical grinding of GH4169 superalloy.
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Modeling and Experimental Study of the Force and Surface Topography in Cylindrical Grinding of GH4169 | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Modeling and Experimental Study of the Force and Surface Topography in Cylindrical Grinding of GH4169 Zhipeng Li, Quanli Zhang, Bao Wang, Wenfeng Ding, Kai Du, Yongfei Wang This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-4651540/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 01 Oct, 2024 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract GH4169 superalloy is an outstanding material widely used in aerospace, and precision grinding is widely applied to machine GH4169 superalloy, where the grinding force plays essential role on the ground surface quality, and the achieved surface topography. In this paper, the material removal mechanism under different machining parameters was analyzed in cylindrical grinding of GH4169 superalloy. The interaction process between abrasive grain and workpiece material is investigated to establish the simulation model of material removed based on the kinematics. The random wheel topography is constructed statistically using the probability density function that characterizes the distribution of the grains. The simulated grinding force and surface topography are agreement with the experimental results, where both the grinding force and surface roughness increased with decreasing grinding speed, as well as growing feed rate and grinding depth. The simulation model and calculation results could provide certain theoretical basis to explore the material removal mechanisms and improve the achieved surface quality in cylindrical grinding of GH4169 superalloy. Cylindrical grinding grinding force surface topography GH4169 superalloy Full Text Cite Share Download PDF Status: Published Journal Publication published 01 Oct, 2024 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Minor Revisions Needed 22 Aug, 2024 Reviewers agreed at journal 07 Jul, 2024 Reviewers invited by journal 07 Jul, 2024 Editor assigned by journal 05 Jul, 2024 First submitted to journal 04 Jul, 2024 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. 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