Research on Rapid Prototyping Mechanism of Zerodur Grinding Surface Based on Multi-Parameter Coupling

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Abstract

Abstract The high-efficiency precision grinding of Zerodur still faces challenges in improving the material removal rate while ensuring the surface quality. In this study, the forming mechanism of glass-ceramic grinding surface under the coupling of multiple process parameters was systematically explored through theoretical modeling and experimental verification. Based on the assumption of rigid conical abrasive particles, a theoretical model of surface roughness (Ra) and material removal rate (MRR) was established. The influence of grinding wheel particle size, normal pressure and feed speed on Ra and MRR was revealed and verified by orthogonal experiments. The results show that the grinding wheel particle size has the most significant effect on Ra, and the use of 1000 # grinding wheel can reduce Ra by about 66 percent compared with 600 # grinding wheel. MRR increases significantly with the increase of grinding wheel particle size and normal pressure, but the surface quality decreases. The feed rate and feed speed have little effect on Ra, but can effectively improve MRR; increasing the rotational grinding wheel speed can improve the surface roughness to a certain extent, but the improvement effect on MRR is limited. Studies have confirmed that by optimizing the combination of grinding wheel particle size, normal pressure and motion parameters, high-efficiency grinding of Zerodur can be achieved under the condition of ensuring surface quality.
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Research on Rapid Prototyping Mechanism of Zerodur Grinding Surface Based on Multi-Parameter Coupling | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Research on Rapid Prototyping Mechanism of Zerodur Grinding Surface Based on Multi-Parameter Coupling Qianxiong Tan, Liwei Sun, FangPu Feng, Mingrui Yu, song ding, and 5 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-7750157/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 5 You are reading this latest preprint version Abstract The high-efficiency precision grinding of Zerodur still faces challenges in improving the material removal rate while ensuring the surface quality. In this study, the forming mechanism of glass-ceramic grinding surface under the coupling of multiple process parameters was systematically explored through theoretical modeling and experimental verification. Based on the assumption of rigid conical abrasive particles, a theoretical model of surface roughness (Ra) and material removal rate (MRR) was established. The influence of grinding wheel particle size, normal pressure and feed speed on Ra and MRR was revealed and verified by orthogonal experiments. The results show that the grinding wheel particle size has the most significant effect on Ra, and the use of 1000 # grinding wheel can reduce Ra by about 66 percent compared with 600 # grinding wheel. MRR increases significantly with the increase of grinding wheel particle size and normal pressure, but the surface quality decreases. The feed rate and feed speed have little effect on Ra, but can effectively improve MRR; increasing the rotational grinding wheel speed can improve the surface roughness to a certain extent, but the improvement effect on MRR is limited. Studies have confirmed that by optimizing the combination of grinding wheel particle size, normal pressure and motion parameters, high-efficiency grinding of Zerodur can be achieved under the condition of ensuring surface quality. Zerodur surface roughness material removal rate multi-parameter coupling orthogonal experiment Full Text Cite Share Download PDF Status: Under Review Version 1 posted Editorial decision: Major Revisions Needed 29 Apr, 2026 Reviewers agreed at journal 02 Dec, 2025 Reviewers invited by journal 02 Dec, 2025 Editor assigned by journal 09 Oct, 2025 First submitted to journal 08 Oct, 2025 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. 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