A novel wheel path generation approach for grinding taper end-mills subject to adaptive cross-section

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Abstract Taper end-mills are widely used in CNC machining and the flute are crucial to the cutting performance of the end-mill. However, it is very difficult to form the wheel path of grinding taper end-mill due to its complex structure and variable cross-section. In the traditional methods, the wheel path is generated by experience, and the accuracy of flute parameters cannot be guaranteed. To overcome those problems, this paper proposed a wheel path generation approach for taper end-mills flute-grinding subject to adaptive cross-section, which is capable to ensure the accuracy of parameters of variable cross-section. In the wheel path generation, the taper end-mill is discretized into a series of finite slices, which can be transformed into solving a series sub-problem of grinding cylindrical end-mills. To eliminate the interference and discontinuity caused by the discretization, the enhancement based on sensitivity analysis and smoothing method are used to optimize the grinding wheel path. Finally, the approach is validated by both simulation and experiments. The results indicated that this approach is capable to generate the wheel path for grinding the taper end-mill flute accurately and efficiently subject to the adaptive cross-section parameters.
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A novel wheel path generation approach for grinding taper end-mills subject to adaptive cross-section | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article A novel wheel path generation approach for grinding taper end-mills subject to adaptive cross-section Liming Wang, Jianping Yang, Yang Fang, Jiang Zhu, Jianfeng Li This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-2485917/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 30 Sep, 2023 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 4 You are reading this latest preprint version Abstract Taper end-mills are widely used in CNC machining and the flute are crucial to the cutting performance of the end-mill. However, it is very difficult to form the wheel path of grinding taper end-mill due to its complex structure and variable cross-section. In the traditional methods, the wheel path is generated by experience, and the accuracy of flute parameters cannot be guaranteed. To overcome those problems, this paper proposed a wheel path generation approach for taper end-mills flute-grinding subject to adaptive cross-section, which is capable to ensure the accuracy of parameters of variable cross-section. In the wheel path generation, the taper end-mill is discretized into a series of finite slices, which can be transformed into solving a series sub-problem of grinding cylindrical end-mills. To eliminate the interference and discontinuity caused by the discretization, the enhancement based on sensitivity analysis and smoothing method are used to optimize the grinding wheel path. Finally, the approach is validated by both simulation and experiments. The results indicated that this approach is capable to generate the wheel path for grinding the taper end-mill flute accurately and efficiently subject to the adaptive cross-section parameters. Flute-grinding 5-axis CNC grinding Taper end-mill Full Text Cite Share Download PDF Status: Published Journal Publication published 30 Sep, 2023 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Reviewers agreed at journal 10 Feb, 2023 Reviewers invited by journal 18 Jan, 2023 Editor assigned by journal 18 Jan, 2023 First submitted to journal 17 Jan, 2023 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-2485917","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":168719386,"identity":"625c8c93-14c8-4b3d-afb5-bbf3dfa95810","order_by":0,"name":"Liming Wang","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAA5klEQVRIiWNgGAWjYBACPmYGhgNQNuMDBjYQnYBfCxuSFmYD4rQgsyWI08LOnXi44BdDYv/s9muVP8oOM/Cz5xgw/NyBz2G8Gw7P7GNInHHnTNltnnOHGSR73hgw9p4hoIW3hyG34UZO2m3GtsMMBjdyDJgZ24jQMh+opfAnUIs9UVp4fjDkbriRfoyBF2SLBFG2NDDUb7yRwyzNcy6dR+LMs4KDvXi08POf3fyZ5w+DsdyN9Icff5RZy/G3J2988BOPFjBgbPsPJHkMQGweEHGAgAYg+AMi2B8QVjgKRsEoGAUjEgAAeaFQgDIXc5cAAAAASUVORK5CYII=","orcid":"https://orcid.org/0000-0001-5716-7010","institution":"Shandong University","correspondingAuthor":true,"submittingAuthor":false,"prefix":"","firstName":"Liming","middleName":"","lastName":"Wang","suffix":""},{"id":168719387,"identity":"93bf8ed1-b112-416b-86ad-d415cba6686b","order_by":1,"name":"Jianping Yang","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Jianping","middleName":"","lastName":"Yang","suffix":""},{"id":168719388,"identity":"5947bb8f-71c0-403d-86bf-ff95eb99c74a","order_by":2,"name":"Yang Fang","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Yang","middleName":"","lastName":"Fang","suffix":""},{"id":168719389,"identity":"9fd5fe34-ebd3-4bd1-9217-dc20258e02cf","order_by":3,"name":"Jiang Zhu","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Jiang","middleName":"","lastName":"Zhu","suffix":""},{"id":168719390,"identity":"1189ee0f-42af-467d-9fed-0ad79bc921d0","order_by":4,"name":"Jianfeng Li","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Jianfeng","middleName":"","lastName":"Li","suffix":""}],"badges":[],"createdAt":"2023-01-17 03:58:33","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-2485917/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-2485917/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1007/s00170-023-12315-y","type":"published","date":"2023-09-30T15:01:42+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":43974516,"identity":"b27fd5ca-ba1b-4992-9c8c-9480bd06ae6d","added_by":"auto","created_at":"2023-10-02 15:08:14","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":1730044,"visible":true,"origin":"","legend":"","description":"","filename":"Manuscriptijamt.pdf","url":"https://assets-eu.researchsquare.com/files/rs-2485917/v1_covered_f23e5ff0-0463-42fe-ab9f-afb01577db1b.pdf"}],"financialInterests":"","formattedTitle":"A novel wheel path generation approach for grinding taper end-mills subject to adaptive cross-section","fulltext":[],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":true,"isPdf":true,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Flute-grinding, 5-axis CNC grinding, Taper end-mill","lastPublishedDoi":"10.21203/rs.3.rs-2485917/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-2485917/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eTaper end-mills are widely used in CNC machining and the flute are crucial to the cutting performance of the end-mill. However, it is very difficult to form the wheel path of grinding taper end-mill due to its complex structure and variable cross-section. In the traditional methods, the wheel path is generated by experience, and the accuracy of flute parameters cannot be guaranteed. To overcome those problems, this paper proposed a wheel path generation approach for taper end-mills flute-grinding subject to adaptive cross-section, which is capable to ensure the accuracy of parameters of variable cross-section. In the wheel path generation, the taper end-mill is discretized into a series of finite slices, which can be transformed into solving a series sub-problem of grinding cylindrical end-mills. To eliminate the interference and discontinuity caused by the discretization, the enhancement based on sensitivity analysis and smoothing method are used to optimize the grinding wheel path. Finally, the approach is validated by both simulation and experiments. 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