Stress concentration factor modelling based on weld geometry data collection for fatigue design and weld quality control

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Abstract

Abstract Welding is a widely used process in industry and is also extensively studied in various aspects, particularly stress concentration due to the geometry of the weld. Several studies have been conducted to provide the industry with a representative model to evaluate the service life of a welded assembly. However, despite the representativeness of these models, their uncertainty remains significant leading to a wide dispersion in the predicted service life when propagated.The objective of this article is to present the experimental approach implemented to constitute a relevant sample of welds, for which several geometric characteristics are measured, including a 3D scan to evaluate the stress concentration factor by finite element analysis. All these measurements and evaluations are carried out along the entire length of each weld. A regression analysis of all collected data is then performed to identify an explicit model to estimate the stress concentration factor with acceptable accuracy based on the geometry of the weld.
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Stress concentration factor modelling based on weld geometry data collection for fatigue design and weld quality control | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Stress concentration factor modelling based on weld geometry data collection for fatigue design and weld quality control Xavier Hermite, Romain Cuinat, Robin Hauteville, Lauriane Guilmois, and 1 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-7505467/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 5 You are reading this latest preprint version Abstract Welding is a widely used process in industry and is also extensively studied in various aspects, particularly stress concentration due to the geometry of the weld. Several studies have been conducted to provide the industry with a representative model to evaluate the service life of a welded assembly. However, despite the representativeness of these models, their uncertainty remains significant leading to a wide dispersion in the predicted service life when propagated. The objective of this article is to present the experimental approach implemented to constitute a relevant sample of welds, for which several geometric characteristics are measured, including a 3D scan to evaluate the stress concentration factor by finite element analysis. All these measurements and evaluations are carried out along the entire length of each weld. A regression analysis of all collected data is then performed to identify an explicit model to estimate the stress concentration factor with acceptable accuracy based on the geometry of the weld. Welding stress concentration factor modelling polynomial regression Full Text Cite Share Download PDF Status: Under Review Version 1 posted Reviewers agreed at journal 30 Sep, 2025 Reviewers invited by journal 30 Sep, 2025 Editor invited by journal 29 Sep, 2025 Editor assigned by journal 16 Sep, 2025 First submitted to journal 11 Sep, 2025 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-7505467","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":522757933,"identity":"6ca4b0aa-fe72-4192-a870-39cc5aca2984","order_by":0,"name":"Xavier 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