Design and Analysis of Aluminium 6061 Elbow Pipe in Industrial Sector | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Design and Analysis of Aluminium 6061 Elbow Pipe in Industrial Sector Safwan Rangnekar, Gautam Narwade This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-2888206/v1 This work is licensed under a CC BY 4.0 License Status: Posted Version 1 posted You are reading this latest preprint version Abstract Lately a rapid fire smash passed in exploration and advancements in the aluminium essence matrix resin mixes (AMMCS) The attention is needed to gain of good mechanical parcels and helps their eventuality across an expansive range and high end operations The review is to give an figure of the causes that affect mechanical properties of compound material aluminium 6061 The selection of underpinning material and different parameters are the challenges faced during the design of accoutrements without compromising in mechanical parcels. The aluminium amalgamation 6061 grounded. Compound material attain different parcels with different type on underpinning. These compound material have high strength and stiffness to weight rate. Aluminium 6061 pipe is used in chemical industry and nuclear power factory. potentiodynamic polarization test elbow pipe corrosion rate temperature cooling Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 INTRODUCTION Pipe bends, frequently appertained to as elbows, are twisted pipe corridor extensively used in pipeline systems of artificial shops or power stations. Their mechanical gesture compared with straight pipe parts, is significantly further flexible and associated with significantly advanced stresses and strains, and veritably pronounced cross-sectional distortion. Because of their inflexibility, they can accommodate thermal expansions and applied to a tube, pipe or cylinder, during the original stages of lading, the cross section slightly shrinks, maintains its indirect shape up to a critical pressure. Less, at a certain stage, they collapse and distortion of the sampling occurs suddenly. Any similar collapse failure typically will develop into a propagating collapse failure, since the critical collapse pressure of a indirect cylinder is several times larger than the propagation pressure. The external collapse pressure of veritably thin aluminium pipe 6061 is governed by classical elastic buckling formula; still, for thicker tubes more involved elasto-plastic considerations have to be taken into account. There are numerous factors that have some degree of influence on the external pressure that produce the collapse of a aluminium tube, among them: slenderness rate ( outside periphery/ length)( D/ l rate), yield stress of the tube, shape of the tube sections( outside periphery), shape and consistence distribution), residual stresses locked in the tube, and on a thin aluminium tubes is calculated localized defects introduced either in the tubes product, in the tubes handling or due to localized wear and tear. In the present work it's shown that external pressure absorb other externally- convinced lading, but they're considered as critical factors for the structural integrity of pipeline systems. For the case of extreme lading conditions, their mechanical response is characterized by a biaxial state of stress and strain, which may lead to pipe elbow failure, in a mode relatively different than the one anticipated in straight pipes. When invariant external pressure theoretically and Finite Element Analysis system that corroborates with experimentally determined values well within the admissible errors. 1.1 Potentiodynamic Polarization Test Potentiodynamic polarization tests of the chromium nitride carpeted were conducted in 0.5 M NaCl result at 35 o C. These tests were carried out on each sample after absorption of 72 hours in result. Potentiodynamic polarization angles of chromium nitride samples prepared and tested in 0.5 M NaCl result in comparison with the uncoated aluminium 6061 pipe. The oxidation process of the essence occurs at the anodic spots of the electrode; this process builds up the semiconducting oxide layeron the electrode and restricts the prolixity of the negative ions through the coatings. The catthodic responses involve the reduction of oxygen or hydrogen which is an electron transfer response through the electrolyte/ coating interface. It can be also observed from these angles that the anodic part of uncoated samples is flatter than the carpeted samples suggesting the adsorption of the essence hydroxide complexes to the sample face which restricts the current inflow. 1.2 Experimental Procedure The main feature of the response of buried pipeline elbows is the interaction of the deforming pipe with the surrounding soil shows a buried pipeline bend, subjected to axial tension in one end, while been infinitely long at the other end and a finite element model that represents the above physical problem. This employs shell elements for modelling the pipeline, solid elements for modelling the surrounding soil and friction contact conditions for the soil-pipe interface. The aluminium 6061 pipeline under consideration has a 18.5 mm diameter, a thickness of pipe is 1.75mm, and material grade X65 according to API 5L. The elbow is a 90 degree “hot bend” with bend radius parameter R/D equal to 4. The pipeline is pressurized at a level of 5 bar, which is 56% of the maximum design pressure. The pipe is subjected to an axial force F at the right end, and it is considered to be infinitely long at the left end. The latter condition is enforced by the use of special-purpose nonlinear spring elements, which account for pipeline continuity to a length . Vertical Length = 200 mm Horizontal Length = 200 mm 1.3 Materials and Methodology Elastic behaviour of Aluminium 6061 Elbow pipe: In this work, the time dependent elastic deformation of Aluminum Alloy (6061-T6) under constant and variable stress, temperature has been discussed. Creep is employed to generate the mechanical and physical property of materials for various applications at high temperature which are utilized to generate materials embedded with high strength and light weight. The microstructure change has an impact on the creep behavior of the aluminum alloy with heat treatment. The modeling and analysis of specimen were carried out using ANSYS APDL, 14.5. From the numerical analysis result it was found that, the creep rate (strain rate) goes on increases/decreases by gradually increasing the temperature to maximum limit. It was also observed that for a temperature 200°C, creep stain rate was found to be constant. Beyond the predetermined limit (35°C, 0.5 MPa) both increasing the load or temperature, has increase the strain rate and specimens got fractured. It was concluded that for better creep life of Aluminum Alloy (6061-T6) the optimum load range was found to be 100MPa and optimum temperature range was found to be 200°C. The equivalent creep strain analysis was carried out using ANSYS WORKBENCH. Design the elbow pipe with the help of Catia v5 with proper dimensions. Study the pressure acting over the pipe using ansys workbench. Determine the stress distribution due to presence of pressure on pipe. Then optimize the pipe using ansys workbench. Mechanical Properties: Tensile Yield Strength 276 MPa Ultimate Tensile Strength 310 MPa Shear Strength 207 MPa Fatigue Strength 96.5 MPa Modulus of Elasticity 68.9 GPa Shear Modulus 26GPa Density 2.7 g/cm 3 Poissons Ratio 0.33 Table No. 1 Mechanical Propertiesof Aluminium 6061 Chemical Compositon: Element Composition (Mass Percentage Al 95.85–98.56 Mg 0.8–1.2 Si 0.4–0.8 Fe 0.2–0.7 Cu 0.15–0.40 Cr 0.04–0.35 Zn 0.5–0.25 Ti 0.4–0.25 Mn 0.3–0.15 Table No. 2 Chemical Composition of Aluminium 6061 Observations: The corrosion eventuality of the chromium nitride flicks increases with increase in the deposit power of the flicks. The effect of deposit power of the chromium nitride films on the polarization angles of these flicks is also observable from figure. The corrosion gesture of aluminum blends Al 6061 was developed in a low carbon energy conforming of concentrated waterless results of chromium nitride. The high corrosion resistance of aluminium blends in the result containing up to 1 weight sodium chloride support a safe operation of these accoutrements for construction of storehouse holders and pipeline of these results. Results and Discussion After reading these research papers, I understood that how to give the boundary conditions, and how to find the stress, turbulence and pressure acting on pipe. The corrosion behavior of two aluminum alloys Al 6061 and Al 2024 immersed in NaCl solutions at 35 ⸰ C for up to 72 hours was investigated. The pH of the solutions was in the 5.8–6.0 range. It will be reduce the cost, improve the mechanical properties, improve the production efficiency. The highly concentrated aqueous solution chromium nitride-60-wt%, urea-15 wt%, water-25 wt%). Deposition power mV Corrosion rate per 72 hours μm/hours 250 W 194.6 0.20 300 W 200.83 0.09 350 W 161.56 0.11 400 W 230.12 0.24 Table No. 3. Values of corrosion rate per 72 hours Different mounts are being used with the AL 6061 matrix to form a compound elbow pipe particulate mounts are veritably popular mounts owing to their excellent capability of compound characteristics enhancement. numerous other mounts similar as molybdenum disulfide, glass, iron ore, red- slush, hematite, rutile, sword machining chips, and bamboo watercolor were also used to form AL 6061 AMCs. Stir casting was successful for all the mounts bandied in the review, because the invariant distribution of mounts in matrix was observed in microstructural evaluations of mixes. Excellent cling exists between matrix and underpinning in the mixes with invariant distribution. The mechanical characterization of the mixes revealed that the tensile strength, compressive strength, and hardness were bettered as the weight bit of underpinning increased. Wear parcels also showed considerable enhancement because of the presence of underpinning patches in mixes. Grain size was reduced as a result of underpinning addition. still, adding the weight bit beyond a limit may deteriorate the parcels due to increased porosity, agglomeration, and non-homogenous flyspeck distribution at advanced underpinning content. Two or further underpinning patches were used in mongrel AL 6061 mixes, which redounded in better parcels. mounts can be named grounded on the specific parcels asked . It's apparent from the available literature that the objectification of secondary mounts further enhanced the parcels of mixes. Scientific optimization can be carried out to find the optimum volume of each mounts and process parameters. Since further than one type of material is corroborated in mongrel mixes, each type could contribute particularly to the improvement of the mechanical parcels of the compound. In addition, there are chances that it may reduce another property. This script was observed in the AL 6061- alumina disulfide mongrel compound, in which the mechanical parcels and wear resistance increased as the alumina content increased. Meanwhile, the tensile strength and hardness of the compound were reduced due to the proliferation in the weight bit of NaCl particulates. still, the addition of bettered the wear and tear and disunion resistance of the compound. Hence, suitable mounts should be combined in optimum amounts to enhance the mechanical, microstructural, and parcels of mixes AL 6061 mixes can be effectively finagled, depending on the operations and needed parcels. The element size in meshing is 0.05mm and is meshed thoroughly with fine elements. The composition of aluminium 6061 material is harder so it cannot be easily buckled at or below 85.382 MPa. Also it can resists more amount of stress on its body. The distortion actions of completely annealed or T6- treated 6061 and 7075 aluminum tubes are delved at elevated temperature using uniaxial tensile test. Completely annealed 6061tube, and T6- treated 6061 tube don't show sharp original necking with an extension of 50% at tensile temperature of 35 o C, consequently, it's anticipated that warm hydroforming process can be applied. The increase of tensile temperature doesn't significantly affect the total extension of T6- treated 6061 tube. The mechanical parcels of 6061 aluminum amalgamation differ grounded on how it's heat treated, or made stronger using the tempering process. To simplify this composition, the strength values for this will be taken from T6 tempered 6061 aluminum ( 6061- T6), which is a common temper for aluminum plate and bar stock. Its modulus of pliantness is 68.9 GPa and its shear modulus is 26 GPa. These values measure the stiffness, or resistance to distortion. Generally, this is easy to join via welding and readily deforms into the utmost shapes, making it a protean manufacturing material. The stress analysis of pipeline systems and channels constitutes an essential part of pipe design procedure under operating loads. In this design process, elbows( bends) are considered as critical factors, flaunting significantly advanced stresses, distortions and bending inflexibility than straight pipes of the same cross-sectional area. Corrosion Rate: Corrosion rate is expressed in terms of consistence or weight loss where the face of the essence corrodes slightly across the area that has been exposed. R = d/t expressed in µm/t. Future Scope: Eventually, compass of unborn work is to bridge the gap between theoretical and real world, making aluminium amalgamation an indispensable construction material, able of efficiently responding to the challenges encountered in real- life structure. Tests of colorful aluminium 6061 compound material under fire conditions in order to develop more accurate design models considering the chemical composition The unborn compass of the study is to probe using distinct for raising penetration & to understand consequences on material & macrostructure gesture of( Aluminium 6061) In terms of the geographic analysis, Asia- Pacific is the largest Aluminium 6061 request, while Europe is the swift- growing request for high strength Aluminium 6061s because of its adding use in the automotive end- use assiduity. The growth of the high strength aluminum blends request in Asia- Pacific is substantially driven by growing demand for products with high tensile strength, corrosion resistance, low conservation, recyclability and long shelf life in different end- use. Conclusion The conclusions drawn from the present disquisition are as follows The results verified that stir formed Al 6061 and idiosyncrasy corroborated mixes is easily superior to predicate Al amalgamation 6061 in the comparison of its hardness value dissipation of Al6061 and idiosyncrasy patches in aluminum matrix improves the hardness of the matrix material. The response face methodology was applied for analysing material junking rate and face roughness in turning of Aluminium HMMC. The following conclusions were gain from above analysis material junking rate increases from 0.48 cm 3 / min to3.60 cm 3 / min with adding speed, feed, depth of cut particularly adding depth of cut will increase the chip consistence therefore increase the material junking rate. face roughness decreases from value of 0.181 µm to 0.038 µm by dwindling feed as well as depth of cut. These results gain in the composition of AA6061. For the same speed, feed, depth of cut the pure cast aluminium 6061 shows the face roughness value as 0.031 µm. From the AA6061 shows the stylish face roughness value. The primary reason that, with increase in volume chance of Al6061 and Tic hardness of the work piece will increase therefore reduced face roughness. It's also observed while adding depth of cut the face roughness values also increased. It may be due to adding depth of cut will increase cutting force and climate therefore performing in increased face roughness. Response face methodology is applied for assaying material junking rate and face roughness in turning aluminium HMMC andAA6061.It's observed that fitted value is veritably close to the experimental value. This literature review presents the physical and mechanical parcels of aluminium combinations moved forward by exercising different feathers of support fabric. underpinning like aluminium 6061 improves the physical and mechanical parcels of compound. The compound of Al6061 and different mounts prepared by the stir casting fashion. Different chance composition compare with the base compound material. A advance consider in this regard is needed especially weight rate and patch estimate of support by exercising fabricating of mix casting technology. This inspection presents the distinctive exploratory technics, comes about gotten and conclusions made over the along time by colorful agents within the field of patch strengthened Al- 6061MMCs. A probe intrigued in Al- 6061 MMCs manifested by critic from scholastics and business has made a different in conduction of different consider has bettered our information roughly the physical parcels, mechanical parcels and tribological characteristics The aluminium 6061 compound fabric includes a advanced pliable quality and modulus of inflexibility of the accoutrements . They all break in a delicate way, as the bend is direct until breaks or breaks with in no wringing of the bend at altitudinous loads. References Bresse, M “ Cours de MScaniqueAppliqufi, ” Paris, 1859,pp. 323- 338. Bryan,G.H. 1888, “ operation of the Energy Test to the Collapse of a Long Thin Pipe Under External Pressure, ” Cambridge Philosophical Society Proceedings,vol. 6,pp. 287- 292. RollandG. Sturm 1941, “ A study of the collapsing pressure of thin- walled cylinders ”, University of Illinois Bulletin vol xxxix November 11,no. 12 pp 1- 86. Gunnar Skúlason Kaldal, Magnús. Jónsson, Halldór Pálsson, SigrúnN.Karlsdóttir., 2013, “ Collapse Analysis Of The Casing In High Temperature Geothermal Wells ”, PROCEEDINGS, Thirty- Eighth Workshop on Geothermal Reservoir Engineering Stanford University, Stanford, California, February 11- 13, 2013 pp1- 13. Staat,M. 2005, “ Original and global collapse pressure of longitudinally defective pipes and spherical vessels ”, International Journal of Pressure Vessels and Pipeline 82, 217 – 225. Yeon- Sik Yoo, Nam- Su Huh, Suhn Choi, Tae- Wan Kim and Jong- In Kim 2010 “ Collapse pressure estimates and the operation of a partial safety factor to cylinders subordinated to external pressure ”, Nuclear Engineering and Technology,Vol. 42No. 4 August2010450-460. Clinedinst,W.O. 1939, “ A rational expression for the critical collapsing pressure of pipe under external pressure Accoutrements ”, pp 383- 39111. Timoshenko,S., Gere,J.M. 1961. “ proposition of Elastic Stability ”, 2ndEd., McGraw Hill, New York, NY. Tokugawa,T. Tokugawa, 1929 “ Model trials on the Elastic Stability of Closed andCross-Stiffened Circular Cylinders under Uniform External Pressure ”, Proc. World Engineering Congress, Tokyo,Vol. 29, PaperNo. 651,pp.249- 79. Kamal B, Kalje,A.M, Mangrulkar,K.S., Pratap,P.D.M. 2017, Designing and Optimizing the Parameters for Borehole Logging inquiry to Sustain External Pressure of 50 kg/ cm2 International Journal of Earth lores, vol 10 – no2( in press). Kamal,B., Kalje,A.M., 2017, Stability of Thin tubes of Synthetic material for colorful external pressures and their felicity for artificial operation, IJIRSET, v 6,no. 8, p 16247- 16256. Tohid Ghanbari Ghazijahani, Hamed Sadighi Dizaji, Javad Nozohor, Tadeh Zirakian 2015, “ trials on corrugated thin spherical shells under invariant external pressure ”, Ocean Engineering, 106, p 68 – 76. Tohid Ghanbari Ghazijahani, Hossein Showkati 2013, “ trials on spherical shells under pure bending and external pressure ”, Journal of Constructional Steel Research 88, p 109 – 122. Netto,T.A. 2009, “ On the effect of narrow and long erosion blights on the collapse pressure of channels ”, Applied Ocean Research, 75- 80. Niloufari, A, Showkati,H., Maali,M., Fatemi,S.M., 2014, “ Experimental disquisition on the effect of geometric defects on the buckling andpost-buckling gesture of sword tanks under hydrostatic pressure ”, Thin- Walled Struct.74, 59 – 69. Deepak Singla,S.R.Mediratta, “ Evaluation of Mechanical parcels of Al 7075- cover Ash Composite Material ”, International Journal of Innovative exploration in Science, Engineering and Technology( IJIRSET), Vol 2, Issue 4, April 2013, pp 951 – 959. S. Rama Rao, Padmanabhan, “ Fabrication and mechanical parcels of aluminium- boron carbide mixes ”, International Journal of Accoutrements and Biomaterials Applications, Vol 2, July 2012, pp 15- 18. Ravikumar.B M,Dr. SN Harish,Preetham.BM, “ Study On Mechanical parcels Of Tib2 Reinforced Al7075 Metal Matrix Composite Material ”, International Journal of Advanced Scientific and Technical Research,Vol. 4, Issue 3, July- Aug 2013, pp 429- 434. Additional Declarations No competing interests reported. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-2888206","acceptedTermsAndConditions":true,"allowDirectSubmit":true,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":197873053,"identity":"4a4bd7cc-cc0e-4c41-b8ce-b3acfc8f18e2","order_by":0,"name":"Safwan Rangnekar","email":"","orcid":"","institution":"Dr. Vishwanath Karad MITWPU","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Safwan","middleName":"","lastName":"Rangnekar","suffix":""},{"id":197873054,"identity":"ecba44de-5745-48e8-9dc4-7fbead1ed655","order_by":1,"name":"Gautam 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06:14:28","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-2888206/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-2888206/v1","draftVersion":[],"editorialEvents":[],"editorialNote":"","failedWorkflow":false,"files":[{"id":36758100,"identity":"785cfc8e-c52c-42ce-a242-3cc65bddaee1","added_by":"auto","created_at":"2023-05-09 20:13:17","extension":"png","order_by":1,"title":"Figure 1","display":"","copyAsset":false,"role":"figure","size":41322,"visible":true,"origin":"","legend":"\u003cp\u003eStructure of Elbow pipe\u003c/p\u003e","description":"","filename":"1.png","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/91389770f30301cdb1fe294c.png"},{"id":36757275,"identity":"1860f69f-4541-468b-bcc6-d2fff8802a89","added_by":"auto","created_at":"2023-05-09 20:05:17","extension":"png","order_by":2,"title":"Figure 2","display":"","copyAsset":false,"role":"figure","size":146596,"visible":true,"origin":"","legend":"\u003cp\u003eLog I vs Potential\u003c/p\u003e","description":"","filename":"2.png","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/45c82ccbb28cdee7c9adbd57.png"},{"id":36758103,"identity":"1b8d01f3-3a9e-47ad-9fe0-08fea090af5d","added_by":"auto","created_at":"2023-05-09 20:13:17","extension":"png","order_by":3,"title":"Figure 3","display":"","copyAsset":false,"role":"figure","size":382214,"visible":true,"origin":"","legend":"\u003cp\u003eSetup of Potentiodynamic Polarization Test\u003c/p\u003e","description":"","filename":"3.png","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/a642dadf6f838ac579dcbaac.png"},{"id":36757274,"identity":"f203dd9e-216a-4da7-b9d4-3ffc18537ca2","added_by":"auto","created_at":"2023-05-09 20:05:17","extension":"png","order_by":4,"title":"Figure 4","display":"","copyAsset":false,"role":"figure","size":37772,"visible":true,"origin":"","legend":"\u003cp\u003eMeshing Structure\u003c/p\u003e","description":"","filename":"4.png","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/2c78b2dc594d917180b6d35c.png"},{"id":36759096,"identity":"c92e076d-c593-4abf-a281-4a2abe16f86c","added_by":"auto","created_at":"2023-05-09 20:29:17","extension":"png","order_by":5,"title":"Figure 5","display":"","copyAsset":false,"role":"figure","size":69220,"visible":true,"origin":"","legend":"\u003cp\u003eEquivalent Stress\u003c/p\u003e","description":"","filename":"5.png","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/b033fee179b410a733b49b93.png"},{"id":36758099,"identity":"0ba1a6ae-a284-47d8-887a-154fdc0fa9fe","added_by":"auto","created_at":"2023-05-09 20:13:17","extension":"png","order_by":6,"title":"Figure 6","display":"","copyAsset":false,"role":"figure","size":67464,"visible":true,"origin":"","legend":"\u003cp\u003eTotal Deformation\u003c/p\u003e","description":"","filename":"6.png","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/04835bad47596e67fe5447f1.png"},{"id":36758918,"identity":"145aed75-dd9c-425d-8a19-e7e0c95f4d31","added_by":"auto","created_at":"2023-05-09 20:21:17","extension":"png","order_by":7,"title":"Figure 7","display":"","copyAsset":false,"role":"figure","size":67457,"visible":true,"origin":"","legend":"\u003cp\u003eEquivalent Elastic Strain\u003c/p\u003e","description":"","filename":"7.png","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/7a164bedfaa96dcab60898c5.png"},{"id":36757279,"identity":"01043fdd-0db7-407f-b859-72984d8a2740","added_by":"auto","created_at":"2023-05-09 20:05:17","extension":"png","order_by":8,"title":"Figure 8","display":"","copyAsset":false,"role":"figure","size":10822,"visible":true,"origin":"","legend":"\u003cp\u003eUnnumbered figure from \"\u003cem\u003eResults and Discussion\u003c/em\u003e\"\u003c/p\u003e","description":"","filename":"8.png","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/2aeb770a1a155cdfe01f4e19.png"},{"id":36759101,"identity":"de3b078c-dab5-496c-a785-23d853ad1f0f","added_by":"auto","created_at":"2023-05-09 20:29:23","extension":"pdf","order_by":0,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":897771,"visible":true,"origin":"","legend":"","description":"","filename":"manuscript.pdf","url":"https://assets-eu.researchsquare.com/files/rs-2888206/v1/73de0174-b7fa-4768-b649-0332da47854d.pdf"}],"financialInterests":"No competing interests reported.","formattedTitle":"Design and Analysis of Aluminium 6061 Elbow Pipe in Industrial Sector","fulltext":[{"header":"INTRODUCTION","content":"\u003cp\u003ePipe bends, frequently appertained to as elbows, are twisted pipe corridor extensively used in pipeline systems of artificial shops or power stations. Their mechanical gesture compared with straight pipe parts, is significantly further flexible and associated with significantly advanced stresses and strains, and veritably pronounced cross-sectional distortion. Because of their inflexibility, they can accommodate thermal expansions and applied to a tube, pipe or cylinder, during the original stages of lading, the cross section slightly shrinks, maintains its indirect shape up to a critical pressure. Less, at a certain stage, they collapse and distortion of the sampling occurs suddenly. Any similar collapse failure typically will develop into a propagating collapse failure, since the critical collapse pressure of a indirect cylinder is several times larger than the propagation pressure. The external collapse pressure of veritably thin aluminium pipe 6061 is governed by classical elastic buckling formula; still, for thicker tubes more involved elasto-plastic considerations have to be taken into account. There are numerous factors that have some degree of influence on the external pressure that produce the collapse of a aluminium tube, among them:\u003c/p\u003e\n\u003col start=\"1\" style=\"list-style-type: lower-alpha;\"\u003e\n \u003cli\u003eslenderness rate ( outside periphery/ length)( D/ l rate),\u0026nbsp;\u003c/li\u003e\n \u003cli\u003eyield stress of the tube, shape of the tube sections( outside periphery),\u0026nbsp;\u003c/li\u003e\n \u003cli\u003eshape and consistence distribution),\u0026nbsp;\u003c/li\u003e\n \u003cli\u003eresidual stresses locked in the tube, and\u0026nbsp;\u003c/li\u003e\n \u003cli\u003eon a thin aluminium tubes is calculated\u003c/li\u003e\n\u003c/ol\u003e\n\u003cp\u003elocalized defects introduced either in the tubes product, in the tubes handling or due to localized wear and tear. In the present work it\u0026apos;s shown that external pressure absorb other externally- convinced lading, but they\u0026apos;re considered as critical factors for the structural integrity of pipeline systems. For the case of extreme lading conditions, their mechanical response is characterized by a biaxial state of stress and strain, which may lead to pipe elbow failure, in a mode relatively different than the one anticipated in straight pipes. When invariant external pressure theoretically and Finite Element Analysis system that corroborates with experimentally determined values well within the admissible errors.\u003cem\u003e\u0026nbsp;\u003c/em\u003e\u003c/p\u003e\n\u003cp\u003e\u003cem\u003e1.1 Potentiodynamic Polarization Test\u003c/em\u003e\u003c/p\u003e\n\u003cp\u003ePotentiodynamic polarization tests of the chromium nitride carpeted were conducted in 0.5 M NaCl \u0026nbsp;result at 35\u003csup\u003eo\u003c/sup\u003eC. These tests were carried out on each sample after absorption of 72 hours in result. \u0026nbsp;Potentiodynamic polarization angles of chromium nitride samples prepared and tested in 0.5 M NaCl result in comparison with the uncoated aluminium 6061 pipe. \u0026nbsp; The oxidation process of the essence occurs at the anodic spots of the electrode; this process builds up the semiconducting oxide layeron the electrode and restricts the prolixity of the negative ions through the coatings. The catthodic responses involve the reduction of oxygen or hydrogen which is an electron transfer response through the electrolyte/ coating interface. \u0026nbsp;It can be also observed from these angles that the anodic part of uncoated samples is flatter than the carpeted samples suggesting the adsorption of the essence hydroxide complexes to the sample face which restricts the current inflow.\u003c/p\u003e\n\u003cp\u003e\u003cem\u003e1.2 Experimental Procedure\u003c/em\u003e\u003c/p\u003e\n\u003cp\u003eThe main feature of the response of buried pipeline elbows is the interaction of the deforming pipe with the surrounding soil shows a buried pipeline bend, subjected to axial tension in one end, while been infinitely long at the other end and a finite element model that represents the above physical problem. This employs shell elements for modelling the pipeline, solid elements for modelling the surrounding soil and friction contact conditions for the soil-pipe interface. The aluminium 6061 pipeline under consideration has a 18.5 mm diameter, a thickness of pipe is 1.75mm, and material grade X65 according to API 5L. The elbow is a 90 degree \u0026ldquo;hot bend\u0026rdquo; with bend radius parameter \u003cem\u003eR/D\u0026nbsp;\u003c/em\u003eequal to 4. The pipeline is pressurized at a level of 5 bar, which is 56% of the maximum design pressure. The pipe is subjected to an axial force \u003cem\u003eF\u0026nbsp;\u003c/em\u003eat the right end, and it is considered to be infinitely long at the left end. The latter condition is enforced by the use of special-purpose nonlinear spring elements, which account for pipeline continuity to a length .\u003c/p\u003e\n\u003col\u003e\n \u003cli\u003eVertical Length \u0026nbsp; \u0026nbsp; \u0026nbsp;= \u0026nbsp; 200 mm\u003c/li\u003e\n \u003cli\u003eHorizontal Length \u0026nbsp;= \u0026nbsp; 200 mm\u003c/li\u003e\n\u003c/ol\u003e\n\u003cp\u003e1.3 \u003cem\u003eMaterials and Methodology\u003c/em\u003e\u003c/p\u003e\n\u003cp\u003eElastic behaviour of Aluminium 6061 Elbow pipe:\u0026nbsp;\u003c/p\u003e\n\u003cp\u003eIn this work, the time dependent elastic deformation of Aluminum Alloy (6061-T6) under constant and variable stress, temperature has been discussed. Creep is employed to generate the mechanical and physical property of materials for various applications at high temperature which are utilized to generate materials embedded with high strength and light weight. The microstructure change has an impact on the creep behavior of the aluminum alloy with heat treatment. The modeling and analysis of specimen were carried out using ANSYS APDL, 14.5. From the numerical analysis result it was found that, the creep rate (strain rate) goes on increases/decreases by gradually increasing the temperature to maximum limit. It was also observed that for a temperature 200\u0026deg;C, creep stain rate was found to be constant. Beyond the predetermined limit (35\u0026deg;C, 0.5 MPa) both increasing the load or temperature, has increase the strain rate and specimens got fractured. It was concluded that for better creep life of Aluminum Alloy (6061-T6) the optimum load range was found to be 100MPa and optimum temperature range was found to be 200\u0026deg;C. The equivalent creep strain analysis was carried out using ANSYS WORKBENCH.\u0026nbsp;\u003c/p\u003e\n\u003col\u003e\n \u003cli\u003eDesign the elbow pipe with the help of Catia v5 with proper dimensions.\u003c/li\u003e\n \u003cli\u003eStudy the pressure acting over the pipe using ansys workbench.\u003c/li\u003e\n \u003cli\u003eDetermine the stress distribution due to presence of pressure on pipe.\u003c/li\u003e\n \u003cli\u003eThen optimize the pipe using ansys workbench.\u003c/li\u003e\n\u003c/ol\u003e\n\u003cp\u003e\u0026nbsp;Mechanical Properties:\u003c/p\u003e\n\u003ctable border=\"0\" cellspacing=\"0\" cellpadding=\"0\" width=\"278\"\u003e\n \u003ctbody\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eTensile Yield Strength\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e276 MPa\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eUltimate Tensile Strength\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e310 MPa\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eShear Strength\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e207 MPa\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e\u0026nbsp;\u003c/p\u003e\n \u003cp\u003eFatigue Strength\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e96.5 MPa\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eModulus of Elasticity\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e68.9 GPa\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e\u0026nbsp;\u003c/p\u003e\n \u003cp\u003eShear Modulus\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e26GPa\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eDensity\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e\u0026nbsp;\u003c/p\u003e\n \u003cp\u003e2.7 g/cm\u003csup\u003e3\u003c/sup\u003e\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003ePoissons Ratio\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.33\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003c/tbody\u003e\n\u003c/table\u003e\n\u003cp\u003eTable No. 1 Mechanical Propertiesof Aluminium 6061\u003c/p\u003e\n\u003cp\u003eChemical Compositon: \u0026nbsp;\u003c/p\u003e\n\u003ctable border=\"0\" cellspacing=\"0\" cellpadding=\"0\" width=\"270\"\u003e\n \u003ctbody\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eElement\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eComposition (Mass Percentage\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eAl\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e95.85\u0026ndash;98.56\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eMg\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.8\u0026ndash;1.2\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eSi\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.4\u0026ndash;0.8\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eFe\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.2\u0026ndash;0.7\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eCu\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.15\u0026ndash;0.40\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eCr\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.04\u0026ndash;0.35\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eZn\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.5\u0026ndash;0.25\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eTi\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.4\u0026ndash;0.25\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003eMn\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd valign=\"top\"\u003e\n \u003cp\u003e0.3\u0026ndash;0.15\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003c/tbody\u003e\n\u003c/table\u003e\n\u003cp\u003eTable No. 2 Chemical Composition of Aluminium 6061\u003c/p\u003e\n\u003cp\u003e\u003cem\u003eObservations:\u003c/em\u003e\u0026nbsp;\u003c/p\u003e\n\u003cp\u003eThe corrosion eventuality of the chromium nitride \u0026nbsp;flicks increases with increase in the deposit power of the \u0026nbsp; flicks. \u0026nbsp;The effect of deposit power of the chromium nitride films on the polarization angles of these \u0026nbsp;flicks is also observable from figure. \u0026nbsp;The corrosion gesture of aluminum blends Al 6061 was developed \u0026nbsp;in a low carbon energy \u0026nbsp;conforming of concentrated waterless \u0026nbsp;results of chromium nitride. \u0026nbsp;The high corrosion resistance of aluminium blends in the \u0026nbsp;result containing up to 1 weight sodium chloride support a safe \u0026nbsp;operation of these accoutrements \u0026nbsp;for construction of \u0026nbsp;storehouse holders and pipeline of these \u0026nbsp;results.\u003c/p\u003e"},{"header":"Results and Discussion","content":"\u003col\u003e\n \u003cli\u003eAfter reading these research papers, I understood that how to give the boundary conditions, and \u0026nbsp;how to find the stress, turbulence and pressure acting on pipe.\u003c/li\u003e\n \u003cli\u003eThe corrosion behavior of two aluminum alloys Al 6061 and Al 2024 immersed in NaCl solutions at 35\u003csup\u003e⸰\u003c/sup\u003eC for up to 72 hours was investigated.\u003c/li\u003e\n \u003cli\u003eThe pH of the solutions was in the 5.8\u0026ndash;6.0 range.\u003c/li\u003e\n \u003cli\u003eIt will be reduce the cost, improve the mechanical properties, improve the production efficiency.\u003c/li\u003e\n \u003cli\u003eThe highly concentrated aqueous solution chromium nitride-60-wt%, urea-15 wt%, water-25 wt%).\u003c/li\u003e\n\u003c/ol\u003e\n\u003cp\u003e\u0026nbsp;\u003c/p\u003e\n\u003ctable border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"284\"\u003e\n \u003ctbody\u003e\n \u003ctr\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003eDeposition power\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003emV\u003c/p\u003e\n \u003cp\u003e\u0026nbsp;\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003eCorrosion rate per 72 hours \u0026mu;m/hours\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e250 W\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e194.6\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e0.20\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e300 W\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e200.83\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e0.09\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e350 W\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e161.56\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e0.11\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003ctr\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e400 W\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e230.12\u003c/p\u003e\n \u003c/td\u003e\n \u003ctd width=\"33.333333333333336%\" valign=\"top\"\u003e\n \u003cp\u003e0.24\u003c/p\u003e\n \u003c/td\u003e\n \u003c/tr\u003e\n \u003c/tbody\u003e\n\u003c/table\u003e\n\u003cp\u003eTable No. 3. Values of corrosion rate per 72 hours\u0026nbsp;\u003c/p\u003e\n\u003cp\u003eDifferent mounts are being used with the AL 6061 matrix to form a \u0026nbsp;compound elbow pipe particulate \u0026nbsp;mounts are \u0026nbsp; veritably popular \u0026nbsp;mounts owing to their excellent capability of \u0026nbsp;compound characteristics \u0026nbsp;enhancement. numerous other \u0026nbsp;mounts \u0026nbsp;similar as molybdenum disulfide, glass, iron ore, red- \u0026nbsp;slush, hematite, rutile, \u0026nbsp;sword machining chips, and bamboo watercolor were also used to form AL 6061 AMCs. Stir casting was successful for all the \u0026nbsp;mounts \u0026nbsp; bandied in the review, because the \u0026nbsp; invariant distribution of \u0026nbsp;mounts in matrix was observed in microstructural evaluations of \u0026nbsp;mixes. Excellent \u0026nbsp;cling exists between matrix and \u0026nbsp;underpinning in the \u0026nbsp;mixes with \u0026nbsp; invariant distribution. The mechanical characterization of the \u0026nbsp;mixes revealed that the tensile strength, compressive strength, and hardness were \u0026nbsp; bettered as the weight bit of \u0026nbsp; underpinning \u0026nbsp; \u0026nbsp; \u0026nbsp; \u0026nbsp;increased. Wear \u0026nbsp;parcels also showed considerable \u0026nbsp;enhancement because of the presence of \u0026nbsp;underpinning \u0026nbsp;patches in \u0026nbsp; mixes. Grain size was reduced as a result of \u0026nbsp;underpinning addition. still, \u0026nbsp;adding \u0026nbsp; the weight bit beyond a limit may deteriorate the \u0026nbsp;parcels due to increased porosity, agglomeration, and non-homogenous \u0026nbsp; flyspeck distribution at advanced \u0026nbsp; underpinning content. \u0026nbsp;Two or \u0026nbsp;further \u0026nbsp; underpinning \u0026nbsp;patches were used in \u0026nbsp;mongrel AL 6061 \u0026nbsp;mixes, which redounded in better \u0026nbsp;parcels. mounts can be \u0026nbsp;named grounded on the specific \u0026nbsp;parcels asked . It\u0026apos;s apparent from the available literature that the \u0026nbsp;objectification of secondary \u0026nbsp;mounts further enhanced the \u0026nbsp;parcels of \u0026nbsp;mixes. Scientific optimization can be carried out to find the optimum \u0026nbsp;volume of each \u0026nbsp;mounts and process parameters. Since \u0026nbsp;further than one type of material is \u0026nbsp;corroborated in \u0026nbsp;mongrel \u0026nbsp; mixes, each type could contribute particularly to the \u0026nbsp;improvement of the mechanical \u0026nbsp;parcels of the \u0026nbsp;compound. In addition, there are chances that it may reduce another property. This \u0026nbsp; script was observed in the AL 6061- alumina disulfide \u0026nbsp;mongrel \u0026nbsp; compound, in which the mechanical \u0026nbsp; parcels and wear resistance increased as the alumina content increased. Meanwhile, the tensile strength and hardness of the \u0026nbsp;compound were reduced due to the \u0026nbsp;proliferation in the weight bit of NaCl particulates. still, the addition of \u0026nbsp; bettered the wear and tear and \u0026nbsp; disunion resistance of the \u0026nbsp; compound. Hence, suitable \u0026nbsp;mounts should be combined in optimum amounts to enhance the mechanical, microstructural, and parcels of \u0026nbsp;mixes AL 6061 \u0026nbsp;mixes can be effectively \u0026nbsp;finagled, depending on the \u0026nbsp;operations and \u0026nbsp;needed \u0026nbsp;parcels. \u0026nbsp;\u003c/p\u003e\n\u003cp\u003eThe element size in meshing is 0.05mm and is meshed thoroughly with fine elements.\u003c/p\u003e\n\u003cp\u003eThe composition of aluminium 6061 material is harder so it cannot be easily buckled at or below 85.382 MPa. Also it can resists more amount of stress on its body.\u003c/p\u003e\n\u003cp\u003eThe \u0026nbsp; distortion actions of completely annealed or T6- treated 6061 and 7075 aluminum tubes are delved \u0026nbsp;at elevated temperature using uniaxial tensile test. Completely annealed 6061tube, and T6- treated 6061 tube don\u0026apos;t show sharp original necking with an \u0026nbsp;extension of 50% at tensile temperature of 35\u003csup\u003eo\u003c/sup\u003eC, consequently, it\u0026apos;s anticipated that warm hydroforming process can be applied. The increase of tensile temperature doesn\u0026apos;t significantly affect the total \u0026nbsp;extension of T6- treated 6061 tube.\u003c/p\u003e\n\u003cp\u003eThe mechanical \u0026nbsp;parcels of 6061 aluminum \u0026nbsp;amalgamation differ grounded on how it\u0026apos;s heat treated, or made stronger using the tempering process. To simplify this composition, the strength values for this \u0026nbsp;will be taken from T6 tempered 6061 aluminum ( 6061- T6), which is a common temper for aluminum plate and bar stock. Its modulus of pliantness is 68.9 GPa and its shear modulus is 26 GPa. These values measure the stiffness, or resistance to \u0026nbsp; distortion. Generally, this is easy to join via welding and readily deforms into the utmost shapes, making it a protean manufacturing material. The stress analysis of pipeline systems and channels constitutes an essential part of pipe design procedure under operating loads. In this design process, elbows( bends) are considered as critical \u0026nbsp; factors, \u0026nbsp;flaunting significantly advanced stresses, \u0026nbsp;distortions and bending inflexibility than straight pipes of the same cross-sectional \u0026nbsp;area.\u003c/p\u003e\n\u003cp\u003e\u003cem\u003eCorrosion Rate:\u003c/em\u003e\u0026nbsp;\u003c/p\u003e\n\u003cp\u003eCorrosion rate is expressed in terms of consistence or weight loss where the \u0026nbsp;face of the essence corrodes slightly across the area that has been exposed.\u0026nbsp;\u003c/p\u003e\n\u003cp\u003eR = d/t expressed in \u0026micro;m/t. \u0026nbsp;\u003c/p\u003e\n\u003cp\u003e\u003cem\u003eFuture Scope:\u003c/em\u003e\u003cem\u003e\u0026nbsp;\u003c/em\u003e\u003c/p\u003e\n\u003cp\u003eEventually, \u0026nbsp;compass of \u0026nbsp; unborn work is to bridge the gap between theoretical and real world, making aluminium \u0026nbsp;amalgamation an indispensable construction material, able of efficiently responding to the challenges encountered in real- life structure. \u0026nbsp; Tests of \u0026nbsp;colorful aluminium 6061 \u0026nbsp;compound material under fire conditions in order to develop more accurate design models considering the chemical composition \u0026nbsp; The \u0026nbsp;unborn \u0026nbsp; compass of the study is to \u0026nbsp;probe using distinct for raising penetration \u0026amp; to understand consequences on material \u0026amp; macrostructure gesture of( Aluminium 6061) \u0026nbsp;In terms of the geographic analysis, Asia- Pacific is the largest Aluminium 6061 request, while Europe is the \u0026nbsp;swift- growing \u0026nbsp;request for high strength Aluminium 6061s because of its \u0026nbsp;adding \u0026nbsp;use in the automotive end- use assiduity. \u0026nbsp;The growth of the high strength aluminum blends \u0026nbsp; request in Asia- Pacific is substantially driven by growing demand for products with high tensile strength, corrosion resistance, low conservation, recyclability and long shelf life in different end- use.\u003c/p\u003e"},{"header":"Conclusion","content":"\u003cp\u003eThe conclusions drawn from the present \u0026nbsp;disquisition are as follows \u0026nbsp;The results \u0026nbsp;verified that stir formed Al 6061 and idiosyncrasy \u0026nbsp;corroborated \u0026nbsp;mixes is \u0026nbsp; easily superior to \u0026nbsp;predicate Al \u0026nbsp;amalgamation 6061 in the comparison of its hardness value dissipation of Al6061 and idiosyncrasy \u0026nbsp;patches in aluminum matrix improves the hardness of the matrix material. The response \u0026nbsp; face methodology was applied for analysing material \u0026nbsp;junking rate and \u0026nbsp;face roughness in turning of Aluminium HMMC. \u0026nbsp;The following conclusions were \u0026nbsp;gain from above analysis material \u0026nbsp;junking rate increases from 0.48 cm\u003csup\u003e3\u003c/sup\u003e/ min to3.60 cm\u003csup\u003e3\u003c/sup\u003e/ min with adding speed, feed, depth of cut particularly adding depth of cut will increase the chip consistence therefore increase the material junking rate. face roughness decreases from value of 0.181 \u0026micro;m to 0.038 \u0026micro;m by dwindling feed as well as depth of cut. These results gain in the composition of AA6061. For the same speed, feed, depth of cut the pure cast aluminium 6061 shows the face roughness value as 0.031 \u0026micro;m. From the AA6061 shows the stylish face roughness value. The primary reason that, with increase in volume chance of Al6061 and Tic hardness of the work piece will increase therefore reduced face roughness. It\u0026apos;s also observed while adding depth of cut the face roughness values also increased. It may be due to adding depth of cut will increase cutting force and climate therefore performing in increased face roughness. Response face methodology is applied for assaying material junking rate and face roughness in turning aluminium HMMC andAA6061.It\u0026apos;s observed that fitted value is veritably close to the experimental value. This literature review presents the physical and mechanical parcels of aluminium combinations moved forward by exercising different feathers of support fabric. underpinning like aluminium 6061 improves the physical and mechanical parcels of compound. The compound of Al6061 and different mounts prepared by the stir casting fashion. Different chance composition compare with the base compound material. A advance consider in this regard is needed especially weight rate and patch estimate of support by exercising fabricating of mix casting technology. This inspection presents the distinctive exploratory technics, comes about gotten and conclusions made over the along time by colorful agents within the field of patch strengthened Al- 6061MMCs. A probe intrigued in Al- 6061 MMCs manifested by critic from scholastics and business has made a different in conduction of different consider has bettered our information roughly the physical parcels, mechanical parcels and tribological characteristics The aluminium 6061 compound fabric includes a advanced pliable quality and modulus of inflexibility of the accoutrements . They all break in a delicate way, as the bend is direct until breaks or breaks with in no wringing of the bend at altitudinous loads.\u003c/p\u003e"},{"header":"References","content":"\u003col\u003e\n\u003cli\u003eBresse, M \u0026ldquo; Cours de MScaniqueAppliqufi, \u0026rdquo; Paris, 1859,pp. 323- 338.\u003c/li\u003e\n\u003cli\u003eBryan,G.H. 1888, \u0026ldquo; operation of the Energy Test to the Collapse of a Long Thin Pipe Under External Pressure, \u0026rdquo; Cambridge Philosophical Society Proceedings,vol. 6,pp. 287- 292.\u003c/li\u003e\n\u003cli\u003eRollandG. Sturm 1941, \u0026ldquo; A study of the collapsing pressure of thin- walled cylinders \u0026rdquo;, University of Illinois Bulletin vol xxxix November 11,no. 12 pp 1- 86.\u003c/li\u003e\n\u003cli\u003eGunnar Sk\u0026uacute;lason Kaldal, Magn\u0026uacute;s. J\u0026oacute;nsson, Halld\u0026oacute;r P\u0026aacute;lsson, Sigr\u0026uacute;nN.Karlsd\u0026oacute;ttir., 2013, \u0026ldquo; Collapse Analysis Of The Casing In High Temperature Geothermal Wells \u0026rdquo;, PROCEEDINGS, Thirty- Eighth Workshop on Geothermal Reservoir Engineering Stanford University, Stanford, California, February 11- 13, 2013 pp1- 13.\u003c/li\u003e\n\u003cli\u003eStaat,M. 2005, \u0026ldquo; Original and global collapse pressure of longitudinally defective pipes and spherical vessels \u0026rdquo;, International Journal of Pressure Vessels and Pipeline 82, 217 \u0026ndash; 225.\u003c/li\u003e\n\u003cli\u003eYeon- Sik Yoo, Nam- Su Huh, Suhn Choi, Tae- Wan Kim and Jong- In Kim 2010 \u0026ldquo; Collapse pressure estimates and the operation of a partial safety factor to cylinders subordinated to external pressure \u0026rdquo;, Nuclear Engineering and Technology,Vol. 42No. 4 August2010450-460.\u003c/li\u003e\n\u003cli\u003eClinedinst,W.O. 1939, \u0026ldquo; A rational expression for the critical collapsing pressure of pipe under external pressure Accoutrements \u0026rdquo;, pp 383- 39111.\u003c/li\u003e\n\u003cli\u003eTimoshenko,S., Gere,J.M. 1961. \u0026ldquo; proposition of Elastic Stability \u0026rdquo;, 2ndEd., McGraw Hill, New York, NY.\u003c/li\u003e\n\u003cli\u003eTokugawa,T. Tokugawa, 1929 \u0026ldquo; Model trials on the Elastic Stability of Closed andCross-Stiffened Circular Cylinders under Uniform External Pressure \u0026rdquo;, Proc. World Engineering Congress, Tokyo,Vol. 29, PaperNo. 651,pp.249- 79.\u003c/li\u003e\n\u003cli\u003eKamal B, Kalje,A.M, Mangrulkar,K.S., Pratap,P.D.M. 2017, Designing and Optimizing the Parameters for Borehole Logging inquiry to Sustain External Pressure of 50 kg/ cm2 International Journal of Earth lores, vol 10 \u0026ndash; no2( in press).\u003c/li\u003e\n\u003cli\u003eKamal,B., Kalje,A.M., 2017, Stability of Thin tubes of Synthetic material for colorful external pressures and their felicity for artificial operation, IJIRSET, v 6,no. 8, p 16247- 16256.\u003c/li\u003e\n\u003cli\u003eTohid Ghanbari Ghazijahani, Hamed Sadighi Dizaji, Javad Nozohor, Tadeh Zirakian 2015, \u0026ldquo; trials on corrugated thin spherical shells under invariant external pressure \u0026rdquo;, Ocean Engineering, 106, p 68 \u0026ndash; 76.\u003c/li\u003e\n\u003cli\u003eTohid Ghanbari Ghazijahani, Hossein Showkati 2013, \u0026ldquo; trials on spherical shells under pure bending and external pressure \u0026rdquo;, Journal of Constructional Steel Research 88, p 109 \u0026ndash; 122.\u003c/li\u003e\n\u003cli\u003eNetto,T.A. 2009, \u0026ldquo; On the effect of narrow and long erosion blights on the collapse pressure of channels \u0026rdquo;, Applied Ocean Research, 75- 80.\u003c/li\u003e\n\u003cli\u003eNiloufari, A, Showkati,H., Maali,M., Fatemi,S.M., 2014, \u0026ldquo; Experimental disquisition on the effect of geometric defects on the buckling andpost-buckling gesture of sword tanks under hydrostatic pressure \u0026rdquo;, Thin- Walled Struct.74, 59 \u0026ndash; 69.\u003c/li\u003e\n\u003cli\u003eDeepak Singla,S.R.Mediratta, \u0026ldquo; Evaluation of Mechanical parcels of Al 7075- cover Ash Composite Material \u0026rdquo;, International Journal of Innovative exploration in Science, Engineering and Technology( IJIRSET), Vol 2, Issue 4, April 2013, pp 951 \u0026ndash; 959.\u003c/li\u003e\n\u003cli\u003eS. Rama Rao, Padmanabhan, \u0026ldquo; Fabrication and mechanical parcels of aluminium- boron carbide mixes \u0026rdquo;, International Journal of Accoutrements and Biomaterials Applications, Vol 2, July 2012, pp 15- 18.\u003c/li\u003e\n\u003cli\u003eRavikumar.B M,Dr. SN Harish,Preetham.BM, \u0026ldquo; Study On Mechanical parcels Of Tib2 Reinforced Al7075 Metal Matrix Composite Material \u0026rdquo;, International Journal of Advanced Scientific and Technical Research,Vol. 4, Issue 3, July- Aug 2013, pp 429- 434.\u003c/li\u003e\n\u003c/ol\u003e"}],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":true,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":true,"highlight":"","institution":"","isAcceptedByJournal":false,"isAuthorSuppliedPdf":false,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":false,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"
[email protected]","identity":"researchsquare","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":true,"externalIdentity":"","sideBox":"","snPcode":"","submissionUrl":"/submission","title":"Research Square","twitterHandle":"researchsquare","acdcEnabled":true,"dfaEnabled":false,"editorialSystem":"","reportingPortfolio":"","inReviewEnabled":false,"inReviewRevisionsEnabled":true},"keywords":"potentiodynamic polarization test, elbow pipe, corrosion rate, temperature cooling","lastPublishedDoi":"10.21203/rs.3.rs-2888206/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-2888206/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eLately a rapid fire smash passed in exploration and advancements in the aluminium essence matrix resin mixes (AMMCS) The attention is needed to gain of good mechanical parcels and helps their eventuality across an expansive range and high end operations The review is to give an figure of the causes that affect mechanical properties of compound material aluminium 6061 The selection of underpinning material and different parameters are the challenges faced during the design of accoutrements without compromising in mechanical parcels. The aluminium amalgamation 6061 grounded. Compound material attain different parcels with different type on underpinning. These compound material have high strength and stiffness to weight rate. Aluminium 6061 pipe is used in chemical industry and nuclear power factory.\u003c/p\u003e","manuscriptTitle":"Design and Analysis of Aluminium 6061 Elbow Pipe in Industrial Sector","msid":"","msnumber":"","nonDraftVersions":[{"code":1,"date":"2023-05-09 20:05:12","doi":"10.21203/rs.3.rs-2888206/v1","editorialEvents":[{"type":"communityComments","content":0}],"status":"published","journal":{"display":true,"email":"
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