A Modular Product Design Framework For The Home Appliance Industry

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Method: ologies that optimize product development are becoming increasingly important due to global competition. Additionally, customers have been more demanding in terms of product quality, also requiring more environmentally friendly goods and services. In order to accomplish with these goals, this study builds a product modularization framework for developing new products. We developed our protocol based on the Modular Function Deployment (MFD) and the Product Line Commonality Index (PCI). We obtained the modules after applying MFD and compared them with an actual product developed by a home appliance organization, to ensure validity in both theory and practice. We chose the hinge module to apply PCI, finding a significant potential to communize the component. A careful analysis of MFD and PCI outcomes in the product development process may increase modularization efficiency and bring pertinent information for product architecture decisions and strategies. However, it is noteworthy that a market analysis is needed before communizing components. On one hand, companies may reduce development and manufacturing costs through part commonality. On the other hand, there may be market rejection due to product design and architecture changes.
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A Modular Product Design Framework For The Home Appliance Industry | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article A Modular Product Design Framework For The Home Appliance Industry Matheus Bólico Lima, Flavio Issao Kubota This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-991315/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 22 Feb, 2022 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract Methodologies that optimize product development are becoming increasingly important due to global competition. Additionally, customers have been more demanding in terms of product quality, also requiring more environmentally friendly goods and services. In order to accomplish with these goals, this study builds a product modularization framework for developing new products. We developed our protocol based on the Modular Function Deployment (MFD) and the Product Line Commonality Index (PCI). We obtained the modules after applying MFD and compared them with an actual product developed by a home appliance organization, to ensure validity in both theory and practice. We chose the hinge module to apply PCI, finding a significant potential to communize the component. A careful analysis of MFD and PCI outcomes in the product development process may increase modularization efficiency and bring pertinent information for product architecture decisions and strategies. However, it is noteworthy that a market analysis is needed before communizing components. On one hand, companies may reduce development and manufacturing costs through part commonality. On the other hand, there may be market rejection due to product design and architecture changes. Mechanical Engineering Modularization Modularity Home Appliance Industry Refrigerators Modular Function Deployment Product Line Commonality Index. Full Text Cite Share Download PDF Status: Published Journal Publication published 22 Feb, 2022 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Major Revisions Needed 30 Dec, 2021 Reviews received at journal 28 Oct, 2021 Reviewers invited by journal 21 Oct, 2021 Editor assigned by journal 21 Oct, 2021 First submitted to journal 18 Oct, 2021 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-991315","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":58190716,"identity":"73bc6317-3f38-4473-b8a5-fb2b46a95c03","order_by":0,"name":"Matheus Bólico Lima","email":"","orcid":"","institution":"Federal University of Paraná","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Matheus","middleName":"Bólico","lastName":"Lima","suffix":""},{"id":58190717,"identity":"76660d67-9c19-4dc3-8815-113dc168e421","order_by":1,"name":"Flavio Issao Kubota","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAA5ElEQVRIiWNgGAWjYBAC9nYgkcDAYMAgAeJWMPADSTa8WngOI7QwNjCcYZBsIEoLA0wLYxsxWpiZn0k8qGAwNrjdfPzBz3mHJcylD7A9rsCrhc1MIuEMg5nBnWOJjb3bDktY9iWwG57Bo8WeGWhBYhuDjcGNHMMG3m2H6wzOMLCBXIfHFvbPcC2Nf+ccliBCC4/hA6AWM5CWZt4G4rQUPkg4I2EsCfTLbJlj6RKWPYzthni1sLdvOPijwsaw73bzgY9vaqwlzHmYjz3EpwUKJBBMA1CUkgYMSFQ/CkbBKBgFwx8AAFtRSIxEb+RRAAAAAElFTkSuQmCC","orcid":"","institution":"Federal University of Paraná","correspondingAuthor":true,"submittingAuthor":false,"prefix":"","firstName":"Flavio","middleName":"Issao","lastName":"Kubota","suffix":""}],"badges":[],"createdAt":"2021-10-18 15:34:33","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-991315/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-991315/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1007/s00170-022-08896-9","type":"published","date":"2022-02-22T05:51:11+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":18464246,"identity":"5eea1c05-6c33-4168-91e9-11fdf238e24d","added_by":"auto","created_at":"2022-02-22 05:51:26","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":2374109,"visible":true,"origin":"","legend":"","description":"","filename":"IJAMTModularizationPCIPaperFinal20211020.pdf","url":"https://assets-eu.researchsquare.com/files/rs-991315/v1_covered.pdf"},{"id":14864403,"identity":"061bc8de-3a06-4cfa-a582-1e1ff0af0edc","added_by":"auto","created_at":"2021-10-25 14:28:14","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":2368527,"visible":true,"origin":"","legend":"","description":"","filename":"IJAMTModularizationPCIPaperFinal20211020.pdf","url":"https://assets-eu.researchsquare.com/files/rs-991315/v1_covered.pdf"}],"financialInterests":"","formattedTitle":"\u003cp\u003eA Modular Product Design Framework For The Home Appliance Industry\u003c/p\u003e","fulltext":[{"header":"Full Text","content":"This preprint is available for \u003ca href='/article/rs-991315/latest.pdf' target='_blank'\u003edownload as a PDF\u003c/a\u003e."}],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":false,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Modularization, Modularity, Home Appliance Industry, Refrigerators, Modular Function Deployment, Product Line Commonality Index.","lastPublishedDoi":"10.21203/rs.3.rs-991315/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-991315/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"Methodologies that optimize product development are becoming increasingly important due to global competition. 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