Energy Demand Response in a Food Processing Plant: A Deep Reinforcement Learning Approach

The food industry faces significant challenges in managing operational costs due to its high energy intensity and rising energy prices. Industrial food processing facilities, with substantial thermal capacities and large demands for cooling and heating, offer promising opportunities for demand response (DR) strategies. This study explores the application of deep reinforcement learning (RL) as an innovative, data-driven approach for DR in the food industry. By leveraging the adaptive, self-learning capabilities of RL, energy costs in the investigated plant are effectively decreased. The RL algorithm is compared with the well-established optimization method mixed integer linear programming (MILP), and both are benchmarked against a reference scenario without DR. The two optimization strategies demonstrate cost savings of 17.57% and 18.65% for RL and MILP, respectively. Although RL is slightly less efficient in cost reduction, it significantly outperforms in computational speed, being approximately 20 times faster. During operation, RL only needs 2 ms per optimization compared to 19 s per MILP, making it a promising optimization tool for edge computing. Moreover, while MILP's computation time increases considerably with the number of binary variables, RL efficiently learns dynamic system behavior and scales to more complex systems without significant performance degradation. These results highlight that deep RL, when applied to DR, offers substantial cost savings and computational efficiency, with broad applicability to energy management in various applications.