A Generalized Analysis of Energy Saving Strategies Through Experiment for CNC Milling Machine Tools

A Generalized Analysis of Energy Saving Strategies Through Experiment for CNC Milling Machine Tools | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article A Generalized Analysis of Energy Saving Strategies Through Experiment for CNC Milling Machine Tools Chunhua Feng, Xiang Chen, Jingyang Zhang, Yugui Huang This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-380607/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 31 Jul, 2021 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract This paper proposes the elaboration model of energy requirement prediction taking into account the power of standby, spindle rotation in non-load, feeding and rapid movement in X, Y, Z+ and Z- axially, and specific energy consumption (SEC) in the X and Y cutting directions respectively, which could not be considered completely in other models. Each part energy of specific machine tools could be obtained through little experiments for identifying the relationship between energy and tool path with cutting parameters. The method is validated by 27 trial cutting experiment in X and Y cutting directions in VMC850E machine, the results show that the SEC in the X and Y cutting directions are exactly different. Moreover, it is found that spindle power should be piecewise linear representation according to spindle speed characteristic, due to the correlation coefficient of power model only has 25.45% without segmented. Additionally, the correlation coefficient of improved SEC model could reach to more than 99.98% in each segment. The contribution of this paper is mainly the elaboration energy consumption model considering the cutting direction, which is an efficient approach for predicting energy consumption through tool path to achieve sustainable production in manufacturing sectors. Mechanical Engineering energy predict model energy-saving strategy CNC milling process tool path Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Full Text Due to technical limitations, full-text HTML conversion of this manuscript could not be completed. However, the manuscript can be downloaded and accessed as a PDF. Cite Share Download PDF Status: Published Journal Publication published 31 Jul, 2021 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Major Revisions Needed 24 May, 2021 Reviews received at journal 04 Apr, 2021 Reviewers invited by journal 03 Apr, 2021 Editor assigned by journal 01 Apr, 2021 First submitted to journal 30 Mar, 2021 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-380607","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":19856769,"identity":"a1d531dc-c0e0-4ffe-abab-ed1b4ada7c67","order_by":0,"name":"Chunhua Feng","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAA1klEQVRIiWNgGAWjYFACxgYILcH48EFChQ1JWpiNDR6cSSPFNglmM8mHbYcIK5RvP9z4uKDGhoF/djNbRQLbAQb+9u4EvFoMziQ2G884lsYgcecw240EnjsMEmfObsCvRYKxTZq34TCQkX/sRoLEMyAjF78W+RmM7b95G/4DVSazFSQYHCasheEGYxszb8MBsBaGhAQitID8Is1zLJlB4kYys0TCgTQegn6Rbz/+8DNPjR0D/4xkxo8//9nI8bf3EnAYFNQ3QBk8RCkfBaNgFIyCUYAfAABDRERsGrMfvAAAAABJRU5ErkJggg==","orcid":"","institution":"University of Shanghai for Science and Technology","correspondingAuthor":true,"submittingAuthor":false,"prefix":"","firstName":"Chunhua","middleName":"","lastName":"Feng","suffix":""},{"id":19856770,"identity":"ac895f65-76c8-4d17-a322-82a2f5cba551","order_by":1,"name":"Xiang Chen","email":"","orcid":"","institution":"University of Shanghai for Science and Technology","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Xiang","middleName":"","lastName":"Chen","suffix":""},{"id":19856771,"identity":"7808396c-b32f-4af2-b88c-ec9ae63540d7","order_by":2,"name":"Jingyang Zhang","email":"","orcid":"","institution":"University of Shanghai for Science and Technology","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Jingyang","middleName":"","lastName":"Zhang","suffix":""},{"id":19856772,"identity":"ee1b8001-5111-425b-b508-ebb9c2bcab1c","order_by":3,"name":"Yugui Huang","email":"","orcid":"","institution":"University of Shanghai for Science and Technology","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Yugui","middleName":"","lastName":"Huang","suffix":""}],"badges":[],"createdAt":"2021-03-31 17:44:19","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-380607/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-380607/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1007/s00170-021-07787-9","type":"published","date":"2021-07-31T15:06:09+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":7921247,"identity":"41bb4a2e-c622-4ce3-b6cb-364683cf68f5","added_by":"auto","created_at":"2021-04-12 17:34:06","extension":"png","order_by":1,"title":"Figure 1","display":"","copyAsset":false,"role":"figure","size":364474,"visible":true,"origin":"","legend":"(a) VMC850E machine (b) Machined workpiece and cutting tool","description":"","filename":"Fig01.png","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1/890c05b4aa6f6c571b76b07b.png"},{"id":7921250,"identity":"7f977da6-acc2-48ab-a4bb-5ae351928586","added_by":"auto","created_at":"2021-04-12 17:34:06","extension":"png","order_by":2,"title":"Figure 2","display":"","copyAsset":false,"role":"figure","size":345273,"visible":true,"origin":"","legend":"(a) A diagram for the power data acquisition (b) Connection diagram","description":"","filename":"Fig02.png","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1/3a451b1c24839e1e36a4902d.png"},{"id":7921604,"identity":"d5cdc261-fb29-48dd-affe-bf913a8d961a","added_by":"auto","created_at":"2021-04-12 17:37:06","extension":"png","order_by":3,"title":"Figure 3","display":"","copyAsset":false,"role":"figure","size":6640,"visible":true,"origin":"","legend":"(a) Toolpath strategies in Y cutting direction (b) Toolpath strategies in X cutting direction","description":"","filename":"Fig03.png","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1/1bb8dcc3a15fe60d5d8ad766.png"},{"id":7921607,"identity":"faf0d3d7-c868-4893-a42e-40238f962fe8","added_by":"auto","created_at":"2021-04-12 17:37:06","extension":"png","order_by":4,"title":"Figure 4","display":"","copyAsset":false,"role":"figure","size":10675,"visible":true,"origin":"","legend":"Average power of spindle at various spindle rates","description":"","filename":"Fig04.png","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1/66ccdf45195fb515ad2492bf.png"},{"id":7921606,"identity":"faa9461d-63c5-4c8c-87ab-61149935fe27","added_by":"auto","created_at":"2021-04-12 17:37:06","extension":"png","order_by":5,"title":"Figure 5","display":"","copyAsset":false,"role":"figure","size":107388,"visible":true,"origin":"","legend":"(a) Toolpath strategies Y direction cutting (b) Toolpath strategies X direction cutting","description":"","filename":"Fig05.png","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1/f93f698042fc6ddef6f3b66b.png"},{"id":7921783,"identity":"92bc3e02-b327-4ce7-adb4-aca8690d2172","added_by":"auto","created_at":"2021-04-12 17:40:06","extension":"png","order_by":6,"title":"Figure 6","display":"","copyAsset":false,"role":"figure","size":12113,"visible":true,"origin":"","legend":"The power compare of X and Y direction cutting in the same parameters","description":"","filename":"Fig06.png","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1/2efc55d0224bbdfca18a881b.png"},{"id":7921605,"identity":"a33a6503-f8a5-4a03-85c8-f255056c8c8c","added_by":"auto","created_at":"2021-04-12 17:37:06","extension":"png","order_by":7,"title":"Figure 7","display":"","copyAsset":false,"role":"figure","size":9343,"visible":true,"origin":"","legend":"The SEC compare of X and Y direction cutting in the same parameters","description":"","filename":"Fig07.png","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1/1737311e303f2cbc3c94843e.png"},{"id":13685442,"identity":"9542271b-cc1e-4acb-a903-7e6bffe8952e","added_by":"auto","created_at":"2021-09-17 12:12:44","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":739424,"visible":true,"origin":"","legend":"","description":"","filename":"renamed489a3.pdf","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1_covered.pdf"},{"id":13619418,"identity":"4c41890e-69db-4bc8-97ab-bc2e057c3713","added_by":"auto","created_at":"2021-09-17 07:01:01","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":739426,"visible":true,"origin":"","legend":"","description":"","filename":"renamed489a3.pdf","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1_covered.pdf"},{"id":7921920,"identity":"19a2aa40-7fa8-4c79-b63c-b3f493718a26","added_by":"auto","created_at":"2021-04-12 17:43:11","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":1196492,"visible":true,"origin":"","legend":"","description":"","filename":"renamed489a3.pdf","url":"https://assets-eu.researchsquare.com/files/rs-380607/v1_stamped.pdf"}],"financialInterests":"","formattedTitle":"\u003cp\u003eA Generalized Analysis of Energy Saving Strategies Through Experiment for CNC Milling Machine Tools\u003c/p\u003e","fulltext":[{"header":"Full Text","content":"\u003cp\u003eDue to technical limitations, full-text HTML conversion of this manuscript could not be completed. However, the manuscript can be downloaded and accessed as a PDF.\u003c/p\u003e"}],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":false,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"energy predict model, energy-saving strategy, CNC milling process, tool path","lastPublishedDoi":"10.21203/rs.3.rs-380607/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-380607/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"This paper proposes the elaboration model of energy requirement prediction taking into account the power of standby, spindle rotation in non-load, feeding and rapid movement in X, Y, Z+ and Z- axially, and specific energy consumption (SEC) in the X and Y cutting directions respectively, which could not be considered completely in other models. Each part energy of specific machine tools could be obtained through little experiments for identifying the relationship between energy and tool path with cutting parameters. The method is validated by 27 trial cutting experiment in X and Y cutting directions in VMC850E machine, the results show that the SEC in the X and Y cutting directions are exactly different. Moreover, it is found that spindle power should be piecewise linear representation according to spindle speed characteristic, due to the correlation coefficient of power model only has 25.45% without segmented. Additionally, the correlation coefficient of improved SEC model could reach to more than 99.98% in each segment. The contribution of this paper is mainly the elaboration energy consumption model considering the cutting direction, which is an efficient approach for predicting energy consumption through tool path to achieve sustainable production in manufacturing sectors.","manuscriptTitle":"A Generalized Analysis of Energy Saving Strategies Through Experiment for CNC Milling Machine Tools","msid":"","msnumber":"","nonDraftVersions":[{"code":1,"date":"2021-04-12 17:34:04","doi":"10.21203/rs.3.rs-380607/v1","editorialEvents":[{"type":"communityComments","content":0},{"type":"decision","content":"Major Revisions Needed","date":"2021-05-24T05:29:17+00:00","index":"","fulltext":""},{"type":"editorInvitedReview","content":"","date":"2021-04-05T00:00:00+00:00","index":0,"fulltext":""},{"type":"reviewersInvited","content":"","date":"2021-04-04T00:00:00+00:00","index":"","fulltext":""},{"type":"editorAssigned","content":"","date":"2021-04-02T00:00:00+00:00","index":"","fulltext":""},{"type":"submitted","content":"The International Journal of Advanced Manufacturing Technology","date":"2021-03-31T02:06:33+00:00","index":"","fulltext":""}],"status":"published","journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false}}],"origin":"","ownerIdentity":"743aeee8-6b9b-4e92-80c8-6f1cf5779c88","owner":[],"postedDate":"April 12th, 2021","published":true,"recentEditorialEvents":[],"rejectedJournal":[],"revision":"","amendment":"","status":"published-in-journal","subjectAreas":[{"id":3589167,"name":"Mechanical Engineering"}],"tags":[],"updatedAt":"2021-08-22T15:23:07+00:00","versionOfRecord":{"articleIdentity":"rs-380607","link":"https://doi.org/10.1007/s00170-021-07787-9","journal":{"identity":"the-international-journal-of-advanced-manufacturing-technology","isVorOnly":false,"title":"The International Journal of Advanced Manufacturing Technology"},"publishedOn":"2021-07-31 15:06:09","publishedOnDateReadable":"July 31st, 2021"},"versionCreatedAt":"2021-04-12 17:34:04","video":"","vorDoi":"10.1007/s00170-021-07787-9","vorDoiUrl":"https://doi.org/10.1007/s00170-021-07787-9","workflowStages":[]},"version":"v1","identity":"rs-380607","journalConfig":"researchsquare"},"__N_SSP":true},"page":"/article/[identity]/[[...version]]","query":{"redirect":"/article/rs-380607","identity":"rs-380607","version":["v1"]},"buildId":"cBFmMYwuxLRRLfASyISRj","isFallback":false,"isExperimentalCompile":false,"dynamicIds":[84888],"gssp":true,"scriptLoader":[]}