Tool Life Modelling In Continuous Variable Speed Turning

Tool Life Modelling In Continuous Variable Speed Turning | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Tool Life Modelling In Continuous Variable Speed Turning Paolo Albertelli, Valerio Mussi, Michele Monno This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-487913/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 5 You are reading this latest preprint version Abstract In this paper, a generalized tool life model that considers nonstationary cutting was developed. In particular, the model was conceived for predicting the life of the tool when Spindle Speed Variation SSV , one of the most effective techniques for suppressing regenerative chatter vibrations, is used. The proposed formulation takes into account the main cutting parameters and the parameters associated to the SSV . A dedicated experimental campaign of turning tests was carried out and the data were used to develop the model. A proper validation was even carried out performing additional tool life tests. It was found that the generalized formulation can be used for predicting the tool life both at constant spindle machining CSM and adopting SSV within the maximum estimating error of 6%. Theoretical Computer Science Software Engineering Mechanical Engineering tool life modeling spindle speed variation non stationary cutting chatter suppression Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Full Text Cite Share Download PDF Status: Under Review Version 1 posted Editorial decision: Major Revisions Needed 08 Jul, 2021 Reviews received at journal 22 May, 2021 Reviewers invited by journal 22 May, 2021 Editor assigned by journal 02 May, 2021 First submitted to journal 01 May, 2021 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-487913","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":28712405,"identity":"ca1f00f5-1022-4ed3-9a8e-0358a25b9138","order_by":0,"name":"Paolo Albertelli","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAABC0lEQVRIiWNgGAWjYHACxgNAQsYAzC6w4OEHiSQwSDCw4dED0sID1MLYwGAgwSPZABQBa8GjB0ULg8EBiAgDLmvM2Q8fOPCBwY7HnL33+YMPBhIyxrebDxx4mGPBwCffgFWLZU9awsEZDMk8lj3HDRtnAB1mdudYwoHEbbgdZnAgx+AwDwMzj8GNNMZmHpCWGzkG+LWcfwPSUs9jcP8ZY/MfoBbjGYS03ADbchhoCxtjMyjEDCQIaLGc8QzoF4PjQL+kMc7sAWqRgPqFh40tAXuI8ScffPCholrOnP0Yw4cfFTb2/LObDz78ua1OTr75AHaHIZFQIAGheLA7C00xipZRMApGwSgYBTAAAJNvV+CsNILPAAAAAElFTkSuQmCC","orcid":"https://orcid.org/0000-0001-5098-0420","institution":"Politecnico di Milano","correspondingAuthor":true,"submittingAuthor":false,"prefix":"","firstName":"Paolo","middleName":"","lastName":"Albertelli","suffix":""},{"id":28712406,"identity":"9cc14e63-f191-4eb7-a7a4-f436c9ea0370","order_by":1,"name":"Valerio Mussi","email":"","orcid":"","institution":"Politecnico di Milano","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Valerio","middleName":"","lastName":"Mussi","suffix":""},{"id":28712407,"identity":"46be97ae-fe0d-407d-b231-2ae928d871e3","order_by":2,"name":"Michele Monno","email":"","orcid":"","institution":"Politecnico di Milano","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Michele","middleName":"","lastName":"Monno","suffix":""}],"badges":[],"createdAt":"2021-05-02 02:52:19","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-487913/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-487913/v1","draftVersion":[],"editorialEvents":[],"editorialNote":"","failedWorkflow":false,"files":[{"id":10083805,"identity":"0b17d6e0-2a6b-4260-ab30-26416aba24f2","added_by":"auto","created_at":"2021-06-07 18:44:52","extension":"png","order_by":1,"title":"Figure 1","display":"","copyAsset":false,"role":"figure","size":238807,"visible":true,"origin":"","legend":"Experimental set-up: lathe and developed control unit","description":"","filename":"fig1.png","url":"https://assets-eu.researchsquare.com/files/rs-487913/v1/0e5dd2357ab8f19147e603e9.png"},{"id":10083883,"identity":"bbc013cc-9c97-4023-b59d-beed56f0a2c2","added_by":"auto","created_at":"2021-06-07 18:47:52","extension":"png","order_by":2,"title":"Figure 2","display":"","copyAsset":false,"role":"figure","size":21510,"visible":true,"origin":"","legend":"Tracking errors RV A = 0:3 freq = 1Hz: AΩ set and AΩ meas","description":"","filename":"fig2.png","url":"https://assets-eu.researchsquare.com/files/rs-487913/v1/2374f4bc2a18ae765e826df0.png"},{"id":10083804,"identity":"1d3211d9-7834-4441-bfcd-2742506c2778","added_by":"auto","created_at":"2021-06-07 18:44:51","extension":"png","order_by":3,"title":"Figure 3","display":"","copyAsset":false,"role":"figure","size":33638,"visible":true,"origin":"","legend":"Workpiece hardness analysis - 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In particular, the model was conceived for predicting the life of the tool when Spindle Speed Variation \u003cem\u003eSSV \u003c/em\u003e, one of the most effective techniques for suppressing regenerative chatter vibrations, is used. The proposed formulation takes into account the main cutting parameters and the parameters associated to the \u003cem\u003eSSV \u003c/em\u003e. A dedicated experimental campaign of turning tests was carried out and the data were used to develop the model. A proper validation was even carried out performing additional tool life tests. It was found that the generalized formulation can be used for predicting the tool life both at constant spindle machining \u003cem\u003eCSM \u003c/em\u003eand adopting \u003cem\u003eSSV \u003c/em\u003ewithin the maximum estimating error of 6%.\u003c/p\u003e","manuscriptTitle":"Tool Life Modelling In Continuous Variable Speed Turning","msid":"","msnumber":"","nonDraftVersions":[{"code":1,"date":"2021-06-07 18:44:50","doi":"10.21203/rs.3.rs-487913/v1","editorialEvents":[{"type":"communityComments","content":0},{"type":"decision","content":"Major Revisions Needed","date":"2021-07-08T05:31:29+00:00","index":"","fulltext":""},{"type":"editorInvitedReview","content":"","date":"2021-05-22T21:57:00+00:00","index":0,"fulltext":""},{"type":"reviewersInvited","content":"","date":"2021-05-22T14:49:00+00:00","index":"","fulltext":""},{"type":"editorAssigned","content":"","date":"2021-05-03T00:00:00+00:00","index":"","fulltext":""},{"type":"submitted","content":"The International Journal of Advanced Manufacturing Technology","date":"2021-05-01T22:52:08+00:00","index":"","fulltext":""}],"status":"published","journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false}}],"origin":"","ownerIdentity":"b2c2063c-5ffa-4522-8afb-936842146cdc","owner":[],"postedDate":"June 7th, 2021","published":true,"recentEditorialEvents":[],"rejectedJournal":[],"revision":"","amendment":"","status":"under-review","subjectAreas":[{"id":4796576,"name":"Theoretical Computer Science"},{"id":4796577,"name":"Software Engineering"},{"id":4796578,"name":"Mechanical Engineering"}],"tags":[],"updatedAt":"2021-09-03T22:11:58+00:00","versionOfRecord":[],"versionCreatedAt":"2021-06-07 18:44:50","video":"","vorDoi":"","vorDoiUrl":"","workflowStages":[]},"version":"v1","identity":"rs-487913","journalConfig":"researchsquare"},"__N_SSP":true},"page":"/article/[identity]/[[...version]]","query":{"redirect":"/article/rs-487913","identity":"rs-487913","version":["v1"]},"buildId":"7rjqhiLT3MXkJMwkYKINL","isFallback":false,"isExperimentalCompile":false,"dynamicIds":[84888],"gssp":true,"scriptLoader":[]}