Study on wear mechanism of milling cutter and hole-making quality in ball helical milling process

Study on wear mechanism of milling cutter and hole-making quality in ball helical milling process | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Study on wear mechanism of milling cutter and hole-making quality in ball helical milling process Haiyan Wang, Yao Lu, Gan Tian This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-3126963/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 19 Aug, 2024 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 4 You are reading this latest preprint version Abstract In order to deeply understand the wear mechanism of the ball end mill in helical milling process, the TiAlN coated carbide ball end mill is used for the machining of titanium alloy under dry cutting conditions, focusing the influence of tool wear on the cutting process and hole-making quality. Firstly, the geometry of the ball end mill and material removal process during the helical milling process are discussed. Secondly, based on the different zone, tool microscope, electron microscope and energy spectrum were used to detect the tool wear, so as to clarify the tool wear mechanism, and then explore the relationship between axial cutting force, radial cutting force, cutting temperature and tool wear, the influence of the tool wear degree on the cutting process is analyzed. Finally, the changes of hole-making quality with different tool wear degrees are studied from the perspectives of geometry, machining defects and exit burr of the hole-making, respectively. The results show that in order to get better hole-making quality, the magnitude of cutting force and cutting temperature should be controlled to increase the tool life in the normal wear stage. Ball-end mill Helical milling Titanium alloy Tool wear Hole-making quality Full Text Cite Share Download PDF Status: Published Journal Publication published 19 Aug, 2024 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Reviewers agreed at journal 15 Jul, 2023 Reviewers invited by journal 07 Jul, 2023 Editor assigned by journal 04 Jul, 2023 First submitted to journal 29 Jun, 2023 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-3126963","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":216631179,"identity":"9a6153e0-5c66-4b13-a772-fb643bebad3c","order_by":0,"name":"Haiyan Wang","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAAxklEQVRIiWNgGAWjYBACAwglIcfPzHzwASlaLIwl29mSDUjRUpFocJ7HTIAoLeYSOYafC35JJBgfZjBjYKixiSaoxXJGjrH0zD6JPLPDDGkPGI6l5TYQdNiN3A3SvD0SxUAtxw0YGw4TpWXzb6CWxM3NjG0SxGrZJs3zQyJxAzMzG5Fazrz/Zs3bIGEscZiN2SCBKL8cT0u+zfOnTo6///zHBx9qbAhrYRBIYGBgbINyEggqBwH+A0DiD1FKR8EoGAWjYKQCADf8PxhxS4B+AAAAAElFTkSuQmCC","orcid":"","institution":"Northeastern University at Qinhuangdao","correspondingAuthor":true,"submittingAuthor":false,"prefix":"","firstName":"Haiyan","middleName":"","lastName":"Wang","suffix":""},{"id":216631180,"identity":"2c0a2717-069d-4bb6-909d-4f095003d559","order_by":1,"name":"Yao Lu","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Yao","middleName":"","lastName":"Lu","suffix":""},{"id":216631181,"identity":"1bbe0427-6e1c-4260-85ae-0aec67b39a0f","order_by":2,"name":"Gan Tian","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Gan","middleName":"","lastName":"Tian","suffix":""}],"badges":[],"createdAt":"2023-06-30 06:10:43","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-3126963/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-3126963/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1007/s00170-024-14272-6","type":"published","date":"2024-08-19T15:57:51+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":63300711,"identity":"16f4f11f-a576-4ce1-97fd-359794765f9a","added_by":"auto","created_at":"2024-08-26 16:16:54","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":443774,"visible":true,"origin":"","legend":"","description":"","filename":"Manuscript.pdf","url":"https://assets-eu.researchsquare.com/files/rs-3126963/v1_covered_e9c03be8-5ccb-4c57-82bd-b404decda0e3.pdf"}],"financialInterests":"","formattedTitle":"Study on wear mechanism of milling cutter and hole-making quality in ball helical milling process","fulltext":[],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":true,"isPdf":true,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Ball-end mill, Helical milling, Titanium alloy, Tool wear, Hole-making quality ","lastPublishedDoi":"10.21203/rs.3.rs-3126963/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-3126963/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eIn order to deeply understand the wear mechanism of the ball end mill in helical milling process, the TiAlN coated carbide ball end mill is used for the machining of titanium alloy under dry cutting conditions, focusing the influence of tool wear on the cutting process and hole-making quality. 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