Fundamental Investigations on Temperature Development in Ultra-Precision Turning

Fundamental Investigations on Temperature Development in Ultra-Precision Turning | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Fundamental Investigations on Temperature Development in Ultra-Precision Turning Julian Polte, Toni Alexander Hocke, Eckart Uhlmann This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-4680929/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 08 Jan, 2025 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract Ultra-precision machining represents a key technology for manufacturing optical components in medical, aerospace and automotive industry. Dedicated single crystal diamond tools enable the production of innovative optical surfaces and components with high dimensional accuracies and low surface roughness values in a wide range of airborne sensing and imaging applications concerning space telescopes, fast steering mirrors for scanning and alignment as well as laser communication and high energy laser systems. Despite the high mechanical hardness of single crystal diamonds, temperature-induced wear of the diamond tools occurs during the process. In order to increase the economic efficiency of ultra-precision turning, the characterisation and interpretation of cutting temperatures are of utmost importance. According to the state of the art, there are no precise methods for online temperature monitoring during the process at the cutting edge with regard to the requirements for resolution accuracy, response time and accessibility to the cutting edge. For this purpose, a dedicated cutting edge temperature measurement system based on ion-implanted boron-doped single crystal diamonds as a highly sensitive temperature sensor for ultra-precision turning was developed. To enable highly sensitive temperature measurements, ion-implantation was used for partial and specific boron-doping close to the cutting edge of single crystal diamond tools. Based on the modified electro-sensory properties, the temperature-dependent resistance changes can be measured and correlated with the cutting temperatures during the process. Using the developed cutting edge temperature measurement system enables a holistic view of the temperature development during ultra-precision machining, whereby a correlation between the measured cutting temperatures and the chip formation mechanisms could be identified. According to the results, it was also shown that the cutting edge temperature measurement system with ion-implanted diamonds can be used for both electrically conductive and non-conductive materials. This provides the fundamentals for further research works to identify the complex temperature-induced wear behaviour of single crystal diamonds in ultra-precision turning and serves as the basis for self-optimizing and self-learning ultra-precision machine tools. Temperature sensor ion-implantation boron-doped diamonds ultra-precision machining Full Text Cite Share Download PDF Status: Published Journal Publication published 08 Jan, 2025 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Major Revisions Needed 02 Sep, 2024 Reviewers agreed at journal 05 Jul, 2024 Reviewers invited by journal 05 Jul, 2024 Editor assigned by journal 04 Jul, 2024 First submitted to journal 03 Jul, 2024 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-4680929","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":322999723,"identity":"48d59821-e190-4ea4-93e9-90262674c4aa","order_by":0,"name":"Julian Polte","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Julian","middleName":"","lastName":"Polte","suffix":""},{"id":322999724,"identity":"46c5159c-1d88-4e34-9b6b-335add9c09f8","order_by":1,"name":"Toni Alexander Hocke","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAAyElEQVRIiWNgGAWjYBACAwYGZgaGCiBLAogfALkMB4jScsYAoiWBaC2MbTAtDERoMWdvfmzwcd6fxAbp5mMfEgruMPAdb8CvxbLnmHHizG0GiQ0yx5JnJBg8Y5A8Q8Aagxs5zId5gVr238gxBvrlMFAkgQgtf+cAbZHI/wzRcv8BYS3JjA0gLTnMUFvw62AwOHPM2BDoH2OgX8AO45E8Q8hhx5sfS/yokZMFhthjhg9/DsvxHT9AwBp0wEOi+lEwCkbBKBgF2AAAG2dGcPjcuCYAAAAASUVORK5CYII=","orcid":"","institution":"Technical University of Berlin: Technische Universitat Berlin","correspondingAuthor":true,"prefix":"","firstName":"Toni","middleName":"Alexander","lastName":"Hocke","suffix":""},{"id":322999725,"identity":"468a7765-eb5d-4423-b97f-156188be0090","order_by":2,"name":"Eckart Uhlmann","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Eckart","middleName":"","lastName":"Uhlmann","suffix":""}],"badges":[],"createdAt":"2024-07-03 14:00:04","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-4680929/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-4680929/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1007/s00170-024-14846-4","type":"published","date":"2025-01-08T15:57:07+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":73693828,"identity":"8fb6efa0-0c81-4ea3-a2bc-bfcdb0958bec","added_by":"auto","created_at":"2025-01-13 16:08:08","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":1257857,"visible":true,"origin":"","legend":"","description":"","filename":"IJAMTTUBerlin20240703.pdf","url":"https://assets-eu.researchsquare.com/files/rs-4680929/v1_covered_afb1bb24-a3b6-47f5-b91e-b3d9e687bb32.pdf"}],"financialInterests":"","formattedTitle":"Fundamental Investigations on Temperature Development in Ultra-Precision Turning","fulltext":[],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":true,"isPdf":true,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Temperature sensor, ion-implantation, boron-doped diamonds, ultra-precision machining","lastPublishedDoi":"10.21203/rs.3.rs-4680929/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-4680929/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eUltra-precision machining represents a key technology for manufacturing optical components in medical, aerospace and automotive industry. 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For this purpose, a dedicated cutting edge temperature measurement system based on ion-implanted boron-doped single crystal diamonds as a highly sensitive temperature sensor for ultra-precision turning was developed. To enable highly sensitive temperature measurements, ion-implantation was used for partial and specific boron-doping close to the cutting edge of single crystal diamond tools. Based on the modified electro-sensory properties, the temperature-dependent resistance changes can be measured and correlated with the cutting temperatures during the process. Using the developed cutting edge temperature measurement system enables a holistic view of the temperature development during ultra-precision machining, whereby a correlation between the measured cutting temperatures and the chip formation mechanisms could be identified. 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