Performance Evaluation of Additively Manufactured Carbon/Nylon 12 and Carbon/PEEK Thermoplastic Composites

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Abstract This study explores additive manufacturing of carbon fiber-reinforced thermoplastic composites using Composite Based Additive Manufacturing process. The objective of this work is to additively manufacture Carbon/PEEK and Carbon/Nylon 12 thermoplastic composites and then to evaluate performance of the resultant materials. Compression, tension, flexural and impact test were performed to characterize mechanical properties of the additively manufactured Carbon/PEEK and Carbon/Nylon 12 composites. Thermal characterization, specifically differential scanning calorimetry and thermogravimetric analysis, were both performed on each Carbon/PEEK and Carbon/Nylon 12 composites. From experimental testing Carbon/PEEK outperformed Carbon/Nylon for all the mechanical tests conducted. From DSC/TGA tests, degradation of Carbon/Nylon began around 298°C while Carbon/PEEK was stable until 350°C. Both samples had similar onset temperature for decomposition, around 370°C.
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Performance Evaluation of Additively Manufactured Carbon/Nylon 12 and Carbon/PEEK Thermoplastic Composites | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Performance Evaluation of Additively Manufactured Carbon/Nylon 12 and Carbon/PEEK Thermoplastic Composites Matik Heskin, Bradley Deuser, Thomas Schuman, K. Chandrashekara, and 4 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-6229382/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 16 Jul, 2025 Read the published version in Applied Composite Materials → Version 1 posted 11 You are reading this latest preprint version Abstract This study explores additive manufacturing of carbon fiber-reinforced thermoplastic composites using Composite Based Additive Manufacturing process. The objective of this work is to additively manufacture Carbon/PEEK and Carbon/Nylon 12 thermoplastic composites and then to evaluate performance of the resultant materials. Compression, tension, flexural and impact test were performed to characterize mechanical properties of the additively manufactured Carbon/PEEK and Carbon/Nylon 12 composites. Thermal characterization, specifically differential scanning calorimetry and thermogravimetric analysis, were both performed on each Carbon/PEEK and Carbon/Nylon 12 composites. From experimental testing Carbon/PEEK outperformed Carbon/Nylon for all the mechanical tests conducted. From DSC/TGA tests, degradation of Carbon/Nylon began around 298°C while Carbon/PEEK was stable until 350°C. Both samples had similar onset temperature for decomposition, around 370°C. Full Text Additional Declarations No competing interests reported. Cite Share Download PDF Status: Published Journal Publication published 16 Jul, 2025 Read the published version in Applied Composite Materials → Version 1 posted Editorial decision: Revision requested 28 Apr, 2025 Reviews received at journal 28 Apr, 2025 Reviews received at journal 17 Apr, 2025 Reviews received at journal 16 Apr, 2025 Reviewers agreed at journal 09 Apr, 2025 Reviewers agreed at journal 09 Apr, 2025 Reviewers agreed at journal 09 Apr, 2025 Reviewers invited by journal 24 Mar, 2025 Editor assigned by journal 24 Mar, 2025 Submission checks completed at journal 24 Mar, 2025 First submitted to journal 14 Mar, 2025 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. 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