Finite Element Simulation Analysis of Axial Ultrasonic Vibration Assisted Cutting of Titanium Alloy TC4

Finite Element Simulation Analysis of Axial Ultrasonic Vibration Assisted Cutting of Titanium Alloy TC4 | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Finite Element Simulation Analysis of Axial Ultrasonic Vibration Assisted Cutting of Titanium Alloy TC4 Lichen Shi, Along Wang, Chao Yang, Weitao Dou, Linshen Du This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-5277000/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 4 You are reading this latest preprint version Abstract In ABAQUS simulations, the Young's modulus and Poisson's ratio are set to vary with temperature by assigning fixed values. This approach can impact the reliability and accuracy of the simulation results. In this paper, the temperature-dependent functions of Young's modulus and Poisson's ratio are incorporated into ABAQUS using its secondary development capabilities. And simulate the ultrasonic vibration-assisted cutting (UVAC) process of titanium alloy TC4. Based on the analysis of the simulation results, the fitting function operates within the temperature range of the cutting simulation, which is of guiding significance for further development. It is discovered that as the amplitude increases, the chips gradually transition from C-shaped to irregular blocky ones, the cutting force gradually decreases, while the influence depth of the residual compressive stress first reduces and then increases, and when the amplitude is 16 microns, the influence depth of the residual compressive stress is the minimum, being 0.05 mm. In comparison to amplitude, the frequency has a relatively small impact on the chip shape and cutting force. As the frequency rises, the influence depth of the residual compressive stress shows a downward trend. With the increase of the feed rate, the chip width and crimp radius of the ultrasonic vibration-assisted cutting become wider, while the cutting force and residual stress gradually increase. Titanium alloy Finite element simulation VUMAT subroutine Chip morphology Cutting force Residual stress Full Text Cite Share Download PDF Status: Under Review Version 1 posted Reviewers agreed at journal 02 Nov, 2024 Reviewers invited by journal 25 Oct, 2024 Editor assigned by journal 23 Oct, 2024 First submitted to journal 18 Oct, 2024 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-5277000","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":370412640,"identity":"0216b4de-6d0b-4592-b2af-186d3f911085","order_by":0,"name":"Lichen Shi","email":"","orcid":"","institution":"Xi'an University of Architecture and Technology","correspondingAuthor":false,"prefix":"","firstName":"Lichen","middleName":"","lastName":"Shi","suffix":""},{"id":370412641,"identity":"79d8fe3b-971a-46d6-a8f7-a7fde993e80c","order_by":1,"name":"Along Wang","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAA9ElEQVRIiWNgGAWjYDACdiBm/FPDw8be2Pzgg4GNHWEtzCAtDcfk+HgOtxnOKEhLJlYLs7GcRHqDNM+HQ4wNhHTwNzMfe/h1B1tiG0Nig7GNwQFmBvbDRzfg0yJxmC3dWPaMDFDLwYbHOQZ3+Bh40tJu4LXmMI+ZtAQb0BbGxgbjHINnzAwSPGZ4tchDtDAntjEzNkhbGBxmbCCkxQCoRfJjG7MxGxtQCwMxWgwPs6VJM5w5JsfGw9hm2GOQlsxGyC9yx5uPSf6oqOGRn//88YMff2zs+NkPH8PvfSBg5kHmsRFSDgKMP4hRNQpGwSgYBSMXAABnDkcdVPmjbAAAAABJRU5ErkJggg==","orcid":"","institution":"Xi'an University of Architecture and Technology","correspondingAuthor":true,"prefix":"","firstName":"Along","middleName":"","lastName":"Wang","suffix":""},{"id":370412642,"identity":"ca6b8e7a-e916-4be2-838c-5ca47ddf9cdf","order_by":2,"name":"Chao Yang","email":"","orcid":"","institution":"Xi'an University of Architecture and Technology","correspondingAuthor":false,"prefix":"","firstName":"Chao","middleName":"","lastName":"Yang","suffix":""},{"id":370412643,"identity":"63b90c9a-9401-477a-bd39-fc19aafd4886","order_by":3,"name":"Weitao Dou","email":"","orcid":"","institution":"Xi'an University of Architecture and Technology","correspondingAuthor":false,"prefix":"","firstName":"Weitao","middleName":"","lastName":"Dou","suffix":""},{"id":370412644,"identity":"4ec70bc3-5c3c-4158-960f-910d10ce4856","order_by":4,"name":"Linshen Du","email":"","orcid":"","institution":"Xi'an University of Architecture and Technology","correspondingAuthor":false,"prefix":"","firstName":"Linshen","middleName":"","lastName":"Du","suffix":""}],"badges":[],"createdAt":"2024-10-16 15:22:24","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-5277000/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-5277000/v1","draftVersion":[],"editorialEvents":[],"editorialNote":"","failedWorkflow":false,"files":[{"id":67610138,"identity":"53e0aecc-5532-441b-b172-1d29d911697f","added_by":"auto","created_at":"2024-10-28 05:33:45","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":673159,"visible":true,"origin":"","legend":"","description":"","filename":"Manuscript.pdf","url":"https://assets-eu.researchsquare.com/files/rs-5277000/v1_covered_433b2d11-4a8a-41a6-9a4e-30d3d553d17a.pdf"}],"financialInterests":"","formattedTitle":"Finite Element Simulation Analysis of Axial Ultrasonic Vibration Assisted Cutting of Titanium Alloy TC4","fulltext":[],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":false,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":true,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"journal-of-the-brazilian-society-of-mechanical-sciences-and-engineering","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"bmse","sideBox":"Learn more about [Journal of the Brazilian Society of Mechanical Sciences and Engineering](http://link.springer.com/journal/40430)","snPcode":"40430","submissionUrl":"https://www.editorialmanager.com/bmse/default2.aspx","title":"Journal of the Brazilian Society of Mechanical Sciences and Engineering","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Titanium alloy, Finite element simulation, VUMAT subroutine, Chip morphology, Cutting force, Residual stress","lastPublishedDoi":"10.21203/rs.3.rs-5277000/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-5277000/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eIn ABAQUS simulations, the Young's modulus and Poisson's ratio are set to vary with temperature by assigning fixed values. This approach can impact the reliability and accuracy of the simulation results. In this paper, the temperature-dependent functions of Young's modulus and Poisson's ratio are incorporated into ABAQUS using its secondary development capabilities. And simulate the ultrasonic vibration-assisted cutting (UVAC) process of titanium alloy TC4. Based on the analysis of the simulation results, the fitting function operates within the temperature range of the cutting simulation, which is of guiding significance for further development. It is discovered that as the amplitude increases, the chips gradually transition from C-shaped to irregular blocky ones, the cutting force gradually decreases, while the influence depth of the residual compressive stress first reduces and then increases, and when the amplitude is 16 microns, the influence depth of the residual compressive stress is the minimum, being 0.05 mm. In comparison to amplitude, the frequency has a relatively small impact on the chip shape and cutting force. As the frequency rises, the influence depth of the residual compressive stress shows a downward trend. With the increase of the feed rate, the chip width and crimp radius of the ultrasonic vibration-assisted cutting become wider, while the cutting force and residual stress gradually increase.\u003c/p\u003e","manuscriptTitle":"Finite Element Simulation Analysis of Axial Ultrasonic Vibration Assisted Cutting of Titanium Alloy TC4","msid":"","msnumber":"","nonDraftVersions":[{"code":1,"date":"2024-10-28 05:25:37","doi":"10.21203/rs.3.rs-5277000/v1","editorialEvents":[{"type":"communityComments","content":0},{"type":"reviewerAgreed","content":"","date":"2024-11-02T13:54:24+00:00","index":0,"fulltext":""},{"type":"reviewersInvited","content":"","date":"2024-10-25T13:08:57+00:00","index":"","fulltext":""},{"type":"editorAssigned","content":"","date":"2024-10-23T05:26:08+00:00","index":"","fulltext":""},{"type":"submitted","content":"Journal of the Brazilian Society of Mechanical Sciences and Engineering","date":"2024-10-18T05:30:38+00:00","index":"","fulltext":""}],"status":"published","journal":{"display":true,"email":"[email protected]","identity":"journal-of-the-brazilian-society-of-mechanical-sciences-and-engineering","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"bmse","sideBox":"Learn more about [Journal of the Brazilian Society of Mechanical Sciences and Engineering](http://link.springer.com/journal/40430)","snPcode":"40430","submissionUrl":"https://www.editorialmanager.com/bmse/default2.aspx","title":"Journal of the Brazilian Society of Mechanical Sciences and Engineering","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false}}],"origin":"","ownerIdentity":"7c31b4cc-94cf-4567-90bf-6aeb73149933","owner":[],"postedDate":"October 28th, 2024","published":true,"recentEditorialEvents":[],"rejectedJournal":[],"revision":"","amendment":"","status":"under-review","subjectAreas":[],"tags":[],"updatedAt":"2024-10-28T05:25:37+00:00","versionOfRecord":[],"versionCreatedAt":"2024-10-28 05:25:37","video":"","vorDoi":"","vorDoiUrl":"","workflowStages":[]},"version":"v1","identity":"rs-5277000","journalConfig":"researchsquare"},"__N_SSP":true},"page":"/article/[identity]/[[...version]]","query":{"redirect":"/article/rs-5277000","identity":"rs-5277000","version":["v1"]},"buildId":"8U1c8b4HqxoKbykW_rLl7","isFallback":false,"isExperimentalCompile":false,"dynamicIds":[84888],"gssp":true,"scriptLoader":[]}