Some thoughts on modelling abrasion-corrosion: wear by hard particles in corrosive environments

Some thoughts on modelling abrasion-corrosion: wear by hard particles in corrosive environments | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Some thoughts on modelling abrasion-corrosion: wear by hard particles in corrosive environments Jiaren (Jimmy) Jiang, MD Aminul Islam, Yongsong Xie, Margaret M Stack This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-3335381/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 23 Jan, 2024 Read the published version in Journal of Bio- and Tribo-Corrosion → Version 1 posted 7 You are reading this latest preprint version Abstract Wear by hard particles can involve abrasion or erosion and is one of the most severe forms of wear. When a corrosive environment is present, the material loss rate can be significantly increased due to interactions (synergy) between the mechanical and chemical/electrochemical actions. In developing strategies for mitigating such adverse synergistic effect, it is important to understand the complex effect of various parameters on material loss under given tribocorrosion conditions. In this paper, a model is presented for wear-corrosion synergy in abrasive wear by hard particles applicable to many conditions in both the marine renewable (abrasion by high concentrations of large sand particles on tidal turbines) and extractive metallurgy (abrasive wear in mineral extraction). The mechanical wear loss is modeled based on the grooving mechanism (micro-cutting/micro-ploughing). Wear-enhanced corrosion is calculated from the fresh surface areas generated by grooving and the corresponding transient corrosion current. The concept of “corrosion-degraded layer” on the worn surface is introduced to account for the corrosion-enhanced wear; within this corrosion-degraded layer, the material loss rate is higher under the same mechanical wear conditions than in the material that is unaffected by corrosion. Based on the model, the effect of wear conditions on synergy in hard particle wear-corrosion has been discussed. The relative thickness of the corrosion-degraded layer to the depth of hard particle penetration (grooving) in the mechanical wear is found to be an important parameter in determining the relative severity of synergy in different tribo-corrosion systems. Good qualitative agreement has been observed between the predictions and published experimental results obtained from a range of abrasion-corrosion and erosion-corrosion lab testing. Abrasion-corrosion erosion-corrosion synergistic effect mathematical modelling tribo-corrosion tidal turbines Full Text Additional Declarations Competing interest reported. Jiaren (Jimmy) Jiang is a member of the Senior Advisory Editorial Board of the Journal of Bio- & Tribo-Corrosion while Margaret M. Stack is the Editor-in-Chief of this journal. Cite Share Download PDF Status: Published Journal Publication published 23 Jan, 2024 Read the published version in Journal of Bio- and Tribo-Corrosion → Version 1 posted Editorial decision: Major revision 19 Oct, 2023 Reviews received at journal 05 Oct, 2023 Reviewers agreed at journal 24 Sep, 2023 Reviewers invited by journal 23 Sep, 2023 Submission checks completed at journal 11 Sep, 2023 Editor assigned by journal 11 Sep, 2023 First submitted to journal 07 Sep, 2023 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-3335381","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":232367207,"identity":"076507c0-9209-4afc-8066-6fcf4ed690b7","order_by":0,"name":"Jiaren (Jimmy) Jiang","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAABC0lEQVRIiWNgGAWjYBACxmYIzcwGIj+QrIVxBslWMvMQpaqd+dmHjzsY2PnYzx5+bbvjnjwD+9ljH34w1AIZhx9gdxib8cyZZ4AO48lLs849U2zYwJOXPLOH4TiQkWaAwy/GzLxtIL/kmBnntiUk2N/gMWZmYDiWwCDBgEML+2fmvyAt/G/MjC2BWhgk4FrYsYYgYzNQASNIi0SO8WNGhJYaEAOHLTzFjL1tEkAtb8yAjASgF3KMGXsMDhi28eQUYNNi2H98M8PPNptk+f4c4w8/2xKAAXXGmOFHRZ08P/vxDVi1NIApiWQgwSaBEDc4zMCGTT0QyENpOyBmRvZtHQ4No2AUjIJRMAIBAKBnSu95xjSMAAAAAElFTkSuQmCC","orcid":"","institution":"National Research Council Canada","correspondingAuthor":true,"submittingAuthor":false,"prefix":"","firstName":"Jiaren","middleName":"(Jimmy)","lastName":"Jiang","suffix":""},{"id":232367208,"identity":"747a68c4-a21a-4d91-81bc-2cb9fbf5c223","order_by":1,"name":"MD Aminul Islam","email":"","orcid":"","institution":"National Research Council Canada","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"MD","middleName":"Aminul","lastName":"Islam","suffix":""},{"id":232367209,"identity":"3ea74bce-019c-469a-9fa6-c8954fec5978","order_by":2,"name":"Yongsong Xie","email":"","orcid":"","institution":"National Research Council Canada","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Yongsong","middleName":"","lastName":"Xie","suffix":""},{"id":232367210,"identity":"5ce1f8d8-e71b-46e6-b009-8a7892433dcc","order_by":3,"name":"Margaret M Stack","email":"","orcid":"","institution":"University of Strathclyde","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Margaret","middleName":"M","lastName":"Stack","suffix":""}],"badges":[],"createdAt":"2023-09-07 17:44:17","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-3335381/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-3335381/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1007/s40735-023-00811-3","type":"published","date":"2024-01-23T15:08:16+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":50314313,"identity":"b79aa8f9-6f64-4a32-b19a-7c0e10cd4ebe","added_by":"auto","created_at":"2024-01-29 15:30:08","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":966387,"visible":true,"origin":"","legend":"","description":"","filename":"ModellingHardParticleWearCorroIsionJJiang.pdf","url":"https://assets-eu.researchsquare.com/files/rs-3335381/v1_covered_66d81f9b-f668-4af3-9520-756e665c0dd5.pdf"}],"financialInterests":"Competing interest reported. 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When a corrosive environment is present, the material loss rate can be significantly increased due to interactions (synergy) between the mechanical and chemical/electrochemical actions. In developing strategies for mitigating such adverse synergistic effect, it is important to understand the complex effect of various parameters on material loss under given tribocorrosion conditions.\u003c/p\u003e \u003cp\u003eIn this paper, a model is presented for wear-corrosion synergy in abrasive wear by hard particles applicable to many conditions in both the marine renewable (abrasion by high concentrations of large sand particles on tidal turbines) and extractive metallurgy (abrasive wear in mineral extraction). The mechanical wear loss is modeled based on the grooving mechanism (micro-cutting/micro-ploughing). Wear-enhanced corrosion is calculated from the fresh surface areas generated by grooving and the corresponding transient corrosion current. The concept of \u0026ldquo;corrosion-degraded layer\u0026rdquo; on the worn surface is introduced to account for the corrosion-enhanced wear; within this corrosion-degraded layer, the material loss rate is higher under the same mechanical wear conditions than in the material that is unaffected by corrosion. Based on the model, the effect of wear conditions on synergy in hard particle wear-corrosion has been discussed. The relative thickness of the corrosion-degraded layer to the depth of hard particle penetration (grooving) in the mechanical wear is found to be an important parameter in determining the relative severity of synergy in different tribo-corrosion systems. 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