A synchronous wear design for inner and outer inserts of indexable drill based on numerical simulation

A synchronous wear design for inner and outer inserts of indexable drill based on numerical simulation | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article A synchronous wear design for inner and outer inserts of indexable drill based on numerical simulation Jinxin Li, Feng Jiang, Ningchang Wang, Shizhan Huang, Tao Zhang, and 7 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-4632881/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 14 Feb, 2025 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract The synchronous wear of the inner and outer inserts is vital for the indexable drill with stable high-performance stability throughout life. In this study, the finite element simulation model for the indexable drill is developed, in which the accurate material constitutive model considering the strain rate and thermal softening is established experimentally. The synchronous wear design of the inner and outer inserts is implemented based on finite element simulation. The initial radial force is optimized before the synchronous wear design. Then, the wear rates of inner and outer inserts are predicted based on the temperature and stress of tools extracted from the simulations and the classical wear model, which is used for the synchronous wear design. The results show that the calculated tool wear rates for inner and outer inserts are close to each other when the tool edge radius, rake angle and relief angle are 20 µm, 8° and 4°, respectively. The synchronous wear could also be achieved for different process parameters based on the optimized parameters of the insert. Synchronous wear Indexable drill Constitutive model Finite element simulation Wear model Full Text Cite Share Download PDF Status: Published Journal Publication published 14 Feb, 2025 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Major Revisions Needed 19 Jul, 2024 Reviewers agreed at journal 30 Jun, 2024 Reviewers invited by journal 29 Jun, 2024 Editor assigned by journal 25 Jun, 2024 First submitted to journal 24 Jun, 2024 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-4632881","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":320648003,"identity":"ff88e422-2e63-4c33-ad6e-ed67a7b6df37","order_by":0,"name":"Jinxin Li","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Jinxin","middleName":"","lastName":"Li","suffix":""},{"id":320648004,"identity":"949fd888-042d-468f-b45f-0f98bd5ff10c","order_by":1,"name":"Feng Jiang","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Feng","middleName":"","lastName":"Jiang","suffix":""},{"id":320648005,"identity":"8f197462-79e9-48d3-8131-1041d9a6be7f","order_by":2,"name":"Ningchang Wang","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Ningchang","middleName":"","lastName":"Wang","suffix":""},{"id":320648006,"identity":"83fbe485-0279-4c52-b166-e31b55b8a9b1","order_by":3,"name":"Shizhan Huang","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Shizhan","middleName":"","lastName":"Huang","suffix":""},{"id":320648007,"identity":"089f3ff9-b332-42b7-a16f-2890bde78e97","order_by":4,"name":"Tao Zhang","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAA90lEQVRIiWNgGAWjYDACCRiDGYg/NoCZBkRoSYBoYZxJmhaQLl5itMjPbn728OsPOzkGdu7Ex7Y7rBMb2Ju3STDU3MGphXHOMXNjmYRkY6AVm41zz6QnNvAcK5NgOPYMpxZmiQQzaYkE5sQGZt5t0rlthxMbJHLMJBgbDuPUwiaR/g2opR6kZftvS5AW+Tf4tfAAzZT8kHAYbAszI9gWHvxaJCRyyqQZ0o4bswH9Itnblm7cxpNWbJFwDLcW+Rnp2yR/2FTL8fOf3fjhZ5u1bD/74Y03PtTg1gIOAh6Qp6BsCCMBrwZgQP9A0k5A7SgYBaNgFIxEAACEk0szA4WabQAAAABJRU5ErkJggg==","orcid":"","institution":"Huaqiao University - 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In this study, the finite element simulation model for the indexable drill is developed, in which the accurate material constitutive model considering the strain rate and thermal softening is established experimentally. The synchronous wear design of the inner and outer inserts is implemented based on finite element simulation. The initial radial force is optimized before the synchronous wear design. Then, the wear rates of inner and outer inserts are predicted based on the temperature and stress of tools extracted from the simulations and the classical wear model, which is used for the synchronous wear design. The results show that the calculated tool wear rates for inner and outer inserts are close to each other when the tool edge radius, rake angle and relief angle are 20 \u0026micro;m, 8\u0026deg; and 4\u0026deg;, respectively. 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