Research on the Design and Performance of Drill Pipe Joints Based on Fracture Mechanics Methods

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This research applies fracture mechanics to design and evaluate the performance of drill pipe joints, aiming to improve their structural integrity and prevent failure.

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The paper studies fatigue failure of drill pipe joints, focusing on crack initiation and propagation at threaded connections under vibration and abnormal wear, using a 3D finite element model grounded in fracture mechanics and the virtual work principle, with Von Mises yield criteria and nonlinear contact, and including the effect of thread cone angles. It evaluates straight and conical thread designs with different tooth profile angles to identify optimal structural parameters. The results report that a 45-degree tooth profile angle is optimal, meeting fundamental requirements for water exploration in coal mines. This paper does not explicitly discuss endometriosis or adenomyosis; it was included in the corpus via a keyword match in the upstream search index.

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Abstract

Abstract In the actual drilling process, fatigue failure of drill pipe joints predominantly occurs at the threaded connections, leading to a substantial increase in drilling costs. Considering the severe vibrations and abnormal wear experienced by drill pipes under complex working conditions, a three-dimensional finite element model of drill pipe joints was developed. This model is based on fracture mechanics theory, the principle of virtual work, the Von Mises yield criterion, and contact nonlinear theory, while also accounting for the influence of thread cone angles. By evaluating both straight and conical threads with varying tooth profile angles, optimal structural parameters were determined. The results indicate that a 45-degree tooth profile angle represents the optimal structural parameter, meeting the fundamental requirements for water exploration in coal mines.
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Considering the severe vibrations and abnormal wear experienced by drill pipes under complex working conditions, a three-dimensional finite element model of drill pipe joints was developed. This model is based on fracture mechanics theory, the principle of virtual work, the Von Mises yield criterion, and contact nonlinear theory, while also accounting for the influence of thread cone angles. By evaluating both straight and conical threads with varying tooth profile angles, optimal structural parameters were determined. The results indicate that a 45-degree tooth profile angle represents the optimal structural parameter, meeting the fundamental requirements for water exploration in coal mines. Physical sciences/Engineering/Mechanical engineering Physical sciences/Materials science/Theory and computation Full Text Additional Declarations No competing interests reported. Cite Share Download PDF Status: Published Journal Publication published 02 Jul, 2025 Read the published version in Scientific Reports → Version 1 posted Editorial decision: Revision requested 08 Apr, 2025 Reviews received at journal 06 Apr, 2025 Reviews received at journal 05 Apr, 2025 Reviewers agreed at journal 22 Mar, 2025 Reviewers agreed at journal 21 Mar, 2025 Reviewers invited by journal 21 Mar, 2025 Editor assigned by journal 21 Mar, 2025 Editor invited by journal 21 Mar, 2025 Submission checks completed at journal 20 Mar, 2025 First submitted to journal 13 Mar, 2025 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. 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