Investigation on the magnetorheological shear thickening finishing with radial slotted magnetic pole for Sine surface

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This study develops and tests a magnetorheological shear thickening finishing method using a radial slotted magnetic pole to uniformly remove material and improve surface roughness on Sine surfaces.

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The paper investigates a magnetorheological shear thickening finishing (MSTF) approach for machining a free-form Sine surface, using a flexible finishing tool that incorporates a slotted cylindrical permanent magnetic pole with radial magnetization and an MSTF medium designed to control finishing force. Finite element analysis was used to optimize the tool’s dimensions to achieve sufficient magnetic flux density and magnetic field gradients, and a material-removal mathematical model and working principle are presented. Finishing experiments on SUS304 Sine surfaces assessed how finishing parameters affected surface roughness, reporting uniformly distributed material removal and more than an 87% surface roughness improvement. A major caveat explicitly stated is that the work is a preprint that has not been peer reviewed. The paper does not explicitly discuss endometriosis or adenomyosis; it was included in the corpus via a keyword match in the upstream search index.

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Abstract

Free-form surfaces have widespread applications in the fields of integrated circuit, and automobile sectors because of the typical geometric characteristics. Surface finishing of free-form surfaces is a critical process to fulfill target quality. In present study, a magnetorheological shear thickening finishing (MSTF) method is proposed for Sine surface finishing based on the designed finishing tool and the developed MSTF media. The MSTF utilizes a flexible finishing tool, integrating a slotted cylindrical permanent magnetic pole with radial magnetization, is fabricated to dominate rheological properties of finishing media to guarantee the finishing force. To obtain sufficiently large magnetic flux density and magnetic field gradients in the finishing zone, finite element analysis (FEA) is used to obtain the optimal dimensions and structure of the finishing tool. The principle of the method is illustrated and mathematical model of material removal is established. Finishing experiments were conducted on Sine surface fabricated by SUS304 based on the developed MSTF media and the established platform. The effects of finishing parameters on surface roughness are evaluated quantitatively. The results substantiate that the material was uniformly re-moved over the entire Sine surface and the developed method is capable for Si-ne finishing with a more than 87% improvement in surface roughness. The method in the paper shows signs of future success in finishing free-form surfaces in a wide range of industrial applications.
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Investigation on the magnetorheological shear thickening finishing with radial slotted magnetic pole for Sine surface | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Investigation on the magnetorheological shear thickening finishing with radial slotted magnetic pole for Sine surface Zhiguang Sun, Zenghua Fan, Yebing Tian, Cheng Qian, Zhen Ma This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-1431050/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 5 You are reading this latest preprint version Abstract Free-form surfaces have widespread applications in the fields of integrated circuit, and automobile sectors because of the typical geometric characteristics. Surface finishing of free-form surfaces is a critical process to fulfill target quality. In present study, a magnetorheological shear thickening finishing (MSTF) method is proposed for Sine surface finishing based on the designed finishing tool and the developed MSTF media. The MSTF utilizes a flexible finishing tool, integrating a slotted cylindrical permanent magnetic pole with radial magnetization, is fabricated to dominate rheological properties of finishing media to guarantee the finishing force. To obtain sufficiently large magnetic flux density and magnetic field gradients in the finishing zone, finite element analysis (FEA) is used to obtain the optimal dimensions and structure of the finishing tool. The principle of the method is illustrated and mathematical model of material removal is established. Finishing experiments were conducted on Sine surface fabricated by SUS304 based on the developed MSTF media and the established platform. The effects of finishing parameters on surface roughness are evaluated quantitatively. The results substantiate that the material was uniformly re-moved over the entire Sine surface and the developed method is capable for Si-ne finishing with a more than 87% improvement in surface roughness. The method in the paper shows signs of future success in finishing free-form surfaces in a wide range of industrial applications. Sine surface Radial slotted magnetic pole Magnetic field assisted finishing Magnetorheological shear thickening finishing Full Text Cite Share Download PDF Status: Under Review Version 1 posted Editorial decision: Major Revisions Needed 23 Jun, 2022 Reviews received at journal 10 Apr, 2022 Reviewers invited by journal 11 Mar, 2022 Editor assigned by journal 10 Mar, 2022 First submitted to journal 08 Mar, 2022 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-1431050","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":90212243,"identity":"20eab6ec-b0c7-4882-a681-fb6ae39fc3eb","order_by":0,"name":"Zhiguang Sun","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Zhiguang","middleName":"","lastName":"Sun","suffix":""},{"id":90212244,"identity":"5871b622-3310-461d-a04c-e7344ef63b82","order_by":1,"name":"Zenghua Fan","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Zenghua","middleName":"","lastName":"Fan","suffix":""},{"id":90212245,"identity":"1de65b94-c8cf-4259-9a8e-ecf04f0e7161","order_by":2,"name":"Yebing Tian","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAAzklEQVRIiWNgGAWjYDACZiBmbLBhYDgA4rERoYMHoiUNqIWZWC0MYC2HSdBiz8787DHvjvP2fDfyDzB8KDvMwD+7gZDD2MyNec/cTpx5I5mBcca5wwwSdw4Q0sJgJs3bdjvBAKiFmbftMIOBRAIhLezfgFrO2YO1/CVOCw/IlgOMG0BaGInScpinTHLumeTEmWceGxzsOZfOI3GDgBb2/uPbJN7usLPnO5748MGPMms5/hkEtIAAEw+UcYABGlEEAeMPopSNglEwCkbBiAUAZCQ/IV98nuEAAAAASUVORK5CYII=","orcid":"","institution":"Shandong University of Technology","correspondingAuthor":true,"submittingAuthor":false,"prefix":"","firstName":"Yebing","middleName":"","lastName":"Tian","suffix":""},{"id":90212246,"identity":"2a2ab87d-b95d-4159-976b-b37f5a969c2b","order_by":3,"name":"Cheng Qian","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Cheng","middleName":"","lastName":"Qian","suffix":""},{"id":90212247,"identity":"189aabb0-4ffc-4b92-ba5b-98fc0e653b2a","order_by":4,"name":"Zhen Ma","email":"","orcid":"","institution":"","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Zhen","middleName":"","lastName":"Ma","suffix":""}],"badges":[],"createdAt":"2022-03-08 12:31:22","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-1431050/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-1431050/v1","draftVersion":[],"editorialEvents":[],"editorialNote":"","failedWorkflow":false,"files":[{"id":19254318,"identity":"5162a8cf-e233-424e-8d28-6b6a96d5079d","added_by":"auto","created_at":"2022-03-15 16:51:59","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":576661,"visible":true,"origin":"","legend":"","description":"","filename":"Manuscript.pdf","url":"https://assets-eu.researchsquare.com/files/rs-1431050/v1_covered.pdf"}],"financialInterests":"","formattedTitle":"Investigation on the magnetorheological shear thickening finishing with radial slotted magnetic pole for Sine surface","fulltext":[{"header":"Full Text","content":"This preprint is available for \u003ca href='/article/rs-1431050/latest.pdf' target='_blank'\u003edownload as a PDF\u003c/a\u003e."}],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":false,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Sine surface, Radial slotted magnetic pole, Magnetic field assisted finishing, Magnetorheological shear thickening finishing","lastPublishedDoi":"10.21203/rs.3.rs-1431050/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-1431050/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eFree-form surfaces have widespread applications in the fields of integrated circuit, and automobile sectors because of the typical geometric characteristics. 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