Pressure Vessel Mass Estimation for High Altitude PEM Unmanned Aircraft System | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Pressure Vessel Mass Estimation for High Altitude PEM Unmanned Aircraft System Ibrahim M. Albayati, Rashid Ali, Abdulrahman Muataz Al-Bayati This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-4219125/v1 This work is licensed under a CC BY 4.0 License Status: Posted Version 1 posted You are reading this latest preprint version Abstract The power to weight ratio of the power plant is an important consideration, especially in design of Unmanned Aircraft System (UAS). In this paper, a UAS with an MTOW of 35.3 kg, equipped with a fuel cell as a prime power supply to provide electrical power to the propulsion system is being considered. A pressure vessel design is proposed that can estimate and determine the total size and weight of the combined power-plant of a fuel cell stack with hydrogen and air/oxygen vessels and the propulsion system of the UAS for high altitude operation. Two scenarios are adopted in determining the size and weight of pressure vessels required to supply oxygen to the fuel cell stack. Different types of stainless-steel materials are used in the design of the pressure vessel in order to find an appropriate material that provides low size and weight advantages. Also, hydrogen pressure vessel design and mass estimation are also considered. The estimated sizes and weights of hydrogen and oxygen vessels of the power-plant and propulsion system in this research offers a maximum of four hours of flying time for the UAS mission; this is based on a Horizon (H-1000) PEM stack. PEM Fuel Cell High Altitude Pressure Vessel Design Mass Estimation UAS Full Text Additional Declarations No competing interests reported. Cite Share Download PDF Status: Posted Version 1 posted You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-4219125","acceptedTermsAndConditions":true,"allowDirectSubmit":true,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":288820276,"identity":"87606337-fb29-458f-9741-4bbf32263398","order_by":0,"name":"Ibrahim M. Albayati","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAA+klEQVRIiWNgGAWjYBACNgbmNgiDvbnhAJCWgUok4NHCCNYiwcZzEKyFh6AWBpgWBonEBgaitPCxH2x78LPNro5P8mHj4YIaGx5zBuaHHxjb0nA7jCex3bC3LVmCTTqx4fCMY2k8lg1sxhKMbTl4/JLYJsHbxgzRwttwmMfgAIMZ0LUVuLXwP2yT/NtWL8EmeRCmhf0bfi0SiW3SvG2HJdgkGGFaeEC24HGYxMN2Y5lzxyXbeIAO4wH6xeAwT7FEwjnc3pfvTz728E1ZNb98++HDn3lqbOQMjrdv/PChLBmnFjBgZEPmMTPgj0gI+ENQxSgYBaNgFIxkAACUo0zQi18UWAAAAABJRU5ErkJggg==","orcid":"","institution":"University of Lincoln","correspondingAuthor":true,"prefix":"","firstName":"Ibrahim","middleName":"M.","lastName":"Albayati","suffix":""},{"id":288820279,"identity":"66ad62de-ab26-462e-a0c6-fdc85a06fd54","order_by":1,"name":"Rashid Ali","email":"","orcid":"","institution":"Coventry University","correspondingAuthor":false,"prefix":"","firstName":"Rashid","middleName":"","lastName":"Ali","suffix":""},{"id":288820280,"identity":"c58bd8a7-7130-4bc9-99c4-13ff780f19dd","order_by":2,"name":"Abdulrahman Muataz Al-Bayati","email":"","orcid":"","institution":"Isra University, Isra University","correspondingAuthor":false,"prefix":"","firstName":"Abdulrahman","middleName":"Muataz","lastName":"Al-Bayati","suffix":""}],"badges":[],"createdAt":"2024-04-04 17:01:35","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-4219125/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-4219125/v1","draftVersion":[],"editorialEvents":[],"editorialNote":"","failedWorkflow":false,"files":[{"id":63424292,"identity":"5ec5961a-0a37-4c72-aaf1-5779427cf66f","added_by":"auto","created_at":"2024-08-28 03:22:29","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":579660,"visible":true,"origin":"","legend":"","description":"","filename":"PaperIbrahimAlbayati1.pdf","url":"https://assets-eu.researchsquare.com/files/rs-4219125/v1_covered_e8d7aa08-9273-4049-be3a-5bd9f0aee865.pdf"}],"financialInterests":"No competing interests reported.","formattedTitle":"Pressure Vessel Mass Estimation for High Altitude PEM Unmanned Aircraft System","fulltext":[],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":true,"highlight":"","institution":"","isAcceptedByJournal":false,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":true,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"
[email protected]","identity":"researchsquare","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":true,"externalIdentity":"","sideBox":"","snPcode":"","submissionUrl":"/submission","title":"Research Square","twitterHandle":"researchsquare","acdcEnabled":true,"dfaEnabled":false,"editorialSystem":"","reportingPortfolio":"","inReviewEnabled":false,"inReviewRevisionsEnabled":true},"keywords":"PEM Fuel Cell, High Altitude, Pressure Vessel Design, Mass Estimation, UAS","lastPublishedDoi":"10.21203/rs.3.rs-4219125/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-4219125/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eThe power to weight ratio of the power plant is an important consideration, especially in design of Unmanned Aircraft System (UAS). In this paper, a UAS with an MTOW of 35.3 kg, equipped with a fuel cell as a prime power supply to provide electrical power to the propulsion system is being considered. A pressure vessel design is proposed that can estimate and determine the total size and weight of the combined power-plant of a fuel cell stack with hydrogen and air/oxygen vessels and the propulsion system of the UAS for high altitude operation. Two scenarios are adopted in determining the size and weight of pressure vessels required to supply oxygen to the fuel cell stack. Different types of stainless-steel materials are used in the design of the pressure vessel in order to find an appropriate material that provides low size and weight advantages. Also, hydrogen pressure vessel design and mass estimation are also considered. The estimated sizes and weights of hydrogen and oxygen vessels of the power-plant and propulsion system in this research offers a maximum of four hours of flying time for the UAS mission; this is based on a Horizon (H-1000) PEM stack.\u003c/p\u003e","manuscriptTitle":"Pressure Vessel Mass Estimation for High Altitude PEM Unmanned Aircraft System","msid":"","msnumber":"","nonDraftVersions":[{"code":1,"date":"2024-04-11 03:17:58","doi":"10.21203/rs.3.rs-4219125/v1","editorialEvents":[{"type":"communityComments","content":0}],"status":"published","journal":{"display":true,"email":"
[email protected]","identity":"researchsquare","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":true,"externalIdentity":"","sideBox":"","snPcode":"","submissionUrl":"/submission","title":"Research Square","twitterHandle":"researchsquare","acdcEnabled":true,"dfaEnabled":false,"editorialSystem":"","reportingPortfolio":"","inReviewEnabled":false,"inReviewRevisionsEnabled":true}}],"origin":"","ownerIdentity":"0a9f06be-ccbe-4306-a0b7-c032addd5e6f","owner":[],"postedDate":"April 11th, 2024","published":true,"recentEditorialEvents":[],"rejectedJournal":[],"revision":"","amendment":"","status":"posted","subjectAreas":[],"tags":[],"updatedAt":"2024-08-28T03:14:21+00:00","versionOfRecord":[],"versionCreatedAt":"2024-04-11 03:17:58","video":"","vorDoi":"","vorDoiUrl":"","workflowStages":[]},"version":"v1","identity":"rs-4219125","journalConfig":"researchsquare"},"__N_SSP":true},"page":"/article/[identity]/[[...version]]","query":{"redirect":"/article/rs-4219125","identity":"rs-4219125","version":["v1"]},"buildId":"8U1c8b4HqxoKbykW_rLl7","isFallback":false,"isExperimentalCompile":false,"dynamicIds":[84888],"gssp":true,"scriptLoader":[]}
Text is read by the "Ask this paper" AI Q&A widget below.
Extraction quality varies by source — PMC NXML preserves structure
cleanly, OA-HTML may include some navigation residue, and OA-PDF can
have broken hyphenation. The publisher copy
(via DOI)
is the canonical version.