Electrophoretic Deposition of One- and Two-Layers Compacts of Holmium and Yttrium Oxide Nanopowders for Magneto-optical Ceramics Fabrication

In this work, the possibility of fabrication magneto-optical ceramics by vacuum sintering of compacts prepared by electrophoretic deposition (EPD) from suspensions of (Ho0.95La0.05)2O3 (HoLa) nanopowders made by self-propagating high-temperature synthesis and (Y0.9La0.1)2O3 (YLa) nanopowders made by laser synthesis was systematically investigated. The processes of the formation of bulk one- and two-layer compacts by the EPD method from non-aqueous suspensions of nanopowders was studied. The use of acetylacetone and polyvinyl butyral (PVB) was shown to make it possible to obtain stable alcohol suspensions of the nanopowders characterized by high zeta potential values (+29…+80 mV) and to carry out a stable EPD process. One-layer compacts were made from the YLa and HoLa nanopowders with a density of 30–43%. It was found out that the introduction of PVB into the suspension leads to a decrease in the mass and thickness of the green bodies deposited, but does not significantly affect their density. A possibility to make two-layers (YLa/HoLa) compacts with a thickness of up to 2.6 mm and a density of up to 46% was demonstrated. Sintering such compacts in a vacuum at a temperature of 1750°C for 10 hours leads to the formation of ceramics with a homogeneous boundary between the YLa/HoLa layers and thickness of the interdiffused ions layer of about 30 μm.