Methanol biotransformation for the production of the biodegradable plastic monomer L-lactate in yeast

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Researchers engineered *Ogataea polymorpha* to produce L-lactate from methanol, achieving 25.0 g/L in fed-batch fermentation and demonstrating potential for carbon-neutral biodegradable plastic production.

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This paper studied how to engineer the methylotrophic yeast Ogataea polymorpha to produce the biodegradable plastic monomer L-lactate from methanol as the sole carbon source, addressing a challenge where lactate synthesis competes with cell growth. The authors report that during methanol metabolism the NADPH/NADP+ cofactor ratio is higher than the NADH/NAD+ ratio, and they used gene-expression and cofactor-preference engineering of lactate dehydrogenase, improved cell viability, cofactor homeostasis modification, and mitochondrial compartmentalization to achieve 2.5 g/L L-lactate from 10 g/L methanol in shake flasks and up to 25.0 g/L in fed-batch fermentation in a 1 L bioreactor. They further performed technoeconomic analysis and life cycle assessment comparing CO2-derived L-lactate to chemically synthesized L-lactate, reporting a 0.22 g/g yield for the chemical route from CO2. This paper does not explicitly discuss endometriosis or adenomyosis; it was included in the corpus via a keyword match in the upstream search index.

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Abstract

Abstract Methanol is an ideal feedstock for biomanufacturing that can be produced from CO2 in massive quantities. Methanol biotransformation to promote the production of the biodegradable plastic monomer lactate is a promising approach for mitigating white pollution in a carbon-neutral manner. However, it is still challenging to engineer microbes for lactate production from methanol because of the strong competition between product synthesis and cell growth. Here, we extensively modified the methylotrophic yeast Ogataea polymorpha to synthesize L-lactate from methanol alone and found that the cofactor ratio of NADPH/NADP+ was higher than that of NADH/NAD+ during methanol metabolism. By engineering the gene expression and cofactor preference levels of lactate dehydrogenase, enhancing cell viability, modifying cofactor homeostasis, and performing mitochondrial compartmentalization, 2.5 g/L L-lactate was produced from 10 g/L methanol in a shake flask. Fed-batch fermentation in a 1 L bioreactor resulted in the highest yield of 25.0 g/L L-lactate from methanol, which was chemically synthesized from CO2 with a yield of 0.22 g/g. A technoeconomic analysis and life cycle assessment were performed to evaluate the commercial potential of CO2-derived L-lactate, its environmental impacts, and its greenhouse gas mitigation performance. This study could lay the foundation for the carbon-neutral production of biodegradable plastic polylactic acid from CO2, thus establishing a circular economy.
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Methanol biotransformation for the production of the biodegradable plastic monomer L-lactate in yeast | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Article Methanol biotransformation for the production of the biodegradable plastic monomer L-lactate in yeast Yongjin Zhou, Wei Yu, Chenyue Zhang, Yunxia Li, Qing-An Chen, and 2 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-6079167/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 28 Nov, 2025 Read the published version in Nature Communications → Version 1 posted You are reading this latest preprint version Abstract Methanol is an ideal feedstock for biomanufacturing that can be produced from CO2 in massive quantities. Methanol biotransformation to promote the production of the biodegradable plastic monomer lactate is a promising approach for mitigating white pollution in a carbon-neutral manner. However, it is still challenging to engineer microbes for lactate production from methanol because of the strong competition between product synthesis and cell growth. Here, we extensively modified the methylotrophic yeast Ogataea polymorpha to synthesize L-lactate from methanol alone and found that the cofactor ratio of NADPH/NADP+ was higher than that of NADH/NAD+ during methanol metabolism. By engineering the gene expression and cofactor preference levels of lactate dehydrogenase, enhancing cell viability, modifying cofactor homeostasis, and performing mitochondrial compartmentalization, 2.5 g/L L-lactate was produced from 10 g/L methanol in a shake flask. Fed-batch fermentation in a 1 L bioreactor resulted in the highest yield of 25.0 g/L L-lactate from methanol, which was chemically synthesized from CO2 with a yield of 0.22 g/g. A technoeconomic analysis and life cycle assessment were performed to evaluate the commercial potential of CO2-derived L-lactate, its environmental impacts, and its greenhouse gas mitigation performance. This study could lay the foundation for the carbon-neutral production of biodegradable plastic polylactic acid from CO2, thus establishing a circular economy. Biological sciences/Biotechnology/Metabolic engineering Biological sciences/Biotechnology/Industrial microbiology/Metabolic engineering Methanol biotransformation L-Lactate Cofactor engineering Mitochondrial compartmentalization Technoeconomic analysis Life cycle assessment Full Text Additional Declarations Yes there is potential Competing Interest. A patent application (2024118050174) to protect the production of L-lactate from methanol in O. polymorpha has been filed by the Dalian Institute of Chemical Physics, Chinese Academy of Sciences, with Y.J.Z., W.Y., and J.G. named as inventors. Supplementary Files NCSI250206.pdf Dataset 1 Cite Share Download PDF Status: Published Journal Publication published 28 Nov, 2025 Read the published version in Nature Communications → Version 1 posted You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. 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