FEA Based Biomechanical Analysis of Stainless Steel and Magnesium Alloy Femur Bone Plates Under Healing-Stage Load Conditions

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Abstract Bone plates are widely used to stabilize femur fractures, but selecting the right material and design remains a challenge. This study presents a comparative finite element analysis (FEA) of two common plates—Dynamic Compression Plate (DCP) and Locking Compression Plate (LCP)—made from stainless steel and biodegradable magnesium alloy. To improve realism, a patient-specific femur model was used instead of a simplified geometry. A fractured femur with a small gap was modeled, and the plate–bone system was analyzed under static loading. Loads from 140 N to 700 N were applied to represent increasing weight-bearing during healing for a 70 kg person. In this study, healing stages were represented only through increasing load; changes in bone structure or material properties during healing were not modeled. For simplicity, screw geometry was not included, and bonded connections were used. The results show that stainless steel plates remain within safe stress and deformation limits (<160 MPa, <1.6 mm) even at higher loads, making them suitable for full weight-bearing. In contrast, magnesium plates show higher stress and deformation, exceeding their strength at higher loads. This suggests a risk of failure in adults but potential use in low-load cases, such as early healing or pediatric patients. Although the results follow expected material behavior, this study provides a clear comparison using realistic geometry and clinically relevant loading. Future work should include more detailed modeling and experimental validation.
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FEA Based Biomechanical Analysis of Stainless Steel and Magnesium Alloy Femur Bone Plates Under Healing-Stage Load Conditions | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article FEA Based Biomechanical Analysis of Stainless Steel and Magnesium Alloy Femur Bone Plates Under Healing-Stage Load Conditions M M Tariqul Islam Mesbah, Md Tanvir Shahariar, Abdullah-Al- Mamun This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-9568599/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 8 You are reading this latest preprint version Abstract Bone plates are widely used to stabilize femur fractures, but selecting the right material and design remains a challenge. This study presents a comparative finite element analysis (FEA) of two common plates—Dynamic Compression Plate (DCP) and Locking Compression Plate (LCP)—made from stainless steel and biodegradable magnesium alloy. To improve realism, a patient-specific femur model was used instead of a simplified geometry. A fractured femur with a small gap was modeled, and the plate–bone system was analyzed under static loading. Loads from 140 N to 700 N were applied to represent increasing weight-bearing during healing for a 70 kg person. In this study, healing stages were represented only through increasing load; changes in bone structure or material properties during healing were not modeled. For simplicity, screw geometry was not included, and bonded connections were used. The results show that stainless steel plates remain within safe stress and deformation limits (<160 MPa, <1.6 mm) even at higher loads, making them suitable for full weight-bearing. In contrast, magnesium plates show higher stress and deformation, exceeding their strength at higher loads. This suggests a risk of failure in adults but potential use in low-load cases, such as early healing or pediatric patients. Although the results follow expected material behavior, this study provides a clear comparison using realistic geometry and clinically relevant loading. Future work should include more detailed modeling and experimental validation. Finite element analysis Orthopedic plates Stainless steel magnesium alloy Bone healing stages Full Text Additional Declarations No competing interests reported. Cite Share Download PDF Status: Under Review Version 1 posted Reviewers agreed at journal 12 May, 2026 Reviewers agreed at journal 09 May, 2026 Reviewers agreed at journal 07 May, 2026 Reviewers agreed at journal 07 May, 2026 Reviewers invited by journal 07 May, 2026 Editor assigned by journal 03 May, 2026 Submission checks completed at journal 03 May, 2026 First submitted to journal 29 Apr, 2026 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. 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