Cold-formed beams from wood sawdust and veneer chips, energy characteristics

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Abstract The paper presents the material, design, and energy characteristics of cold-formed wood-based composite beams made of sawdust and veneer chips with varying PVAc adhesive content. The study aimed to determine the influence of the macrostructure of the raw material and the manufacturing technology on the fracture mechanism, energy dissipation capacity, and functional mechanical quality of the material. The experimental research included three-point bending tests and fracture surface analysis, supplemented by the evaluation of energy parameters, including fracture energy, specific energy absorption, fracture surface area, and cumulative dissipated energy. In parallel, numerical models were developed and calibrated using the XFEM method, enabling the description of fracture initiation and stable propagation in terms of energy. A significant nonlinear effect of binder content on fracture behavior and energy dissipation capacity was found, with an optimal range in which energy parameters are maximized. Sawdust composites were characterized by higher total energy dissipation and a more extensive fracture process zone, while wood chip composites showed clear gap bridging effects. The presented results provide a new basis for the design of low-energy, sustainable structural composites from wood waste, especially for applications requiring high fracture resistance and energy dissipation, such as sandwich panel cores and hybrid structural components.
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Cold-formed beams from wood sawdust and veneer chips, energy characteristics | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Cold-formed beams from wood sawdust and veneer chips, energy characteristics Jerzy Smardzewski, Giedrius Piklnis This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-8875655/v1 This work is licensed under a CC BY 4.0 License Status: Posted Version 1 posted You are reading this latest preprint version Abstract The paper presents the material, design, and energy characteristics of cold-formed wood-based composite beams made of sawdust and veneer chips with varying PVAc adhesive content. The study aimed to determine the influence of the macrostructure of the raw material and the manufacturing technology on the fracture mechanism, energy dissipation capacity, and functional mechanical quality of the material. The experimental research included three-point bending tests and fracture surface analysis, supplemented by the evaluation of energy parameters, including fracture energy, specific energy absorption, fracture surface area, and cumulative dissipated energy. In parallel, numerical models were developed and calibrated using the XFEM method, enabling the description of fracture initiation and stable propagation in terms of energy. A significant nonlinear effect of binder content on fracture behavior and energy dissipation capacity was found, with an optimal range in which energy parameters are maximized. Sawdust composites were characterized by higher total energy dissipation and a more extensive fracture process zone, while wood chip composites showed clear gap bridging effects. The presented results provide a new basis for the design of low-energy, sustainable structural composites from wood waste, especially for applications requiring high fracture resistance and energy dissipation, such as sandwich panel cores and hybrid structural components. Sawdust veneer chips cold forming beams energy dissipation XFEM Full Text Additional Declarations No competing interests reported. Cite Share Download PDF Status: Posted Version 1 posted You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-8875655","acceptedTermsAndConditions":true,"allowDirectSubmit":true,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":600129435,"identity":"6c352192-168d-4a21-8d07-460c20c55172","order_by":0,"name":"Jerzy Smardzewski","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAABCUlEQVRIiWNgGAWjYBACxgYQyQYhDnxAluIjRsvBGchSbHjtgmph5iFGC3P/6cTPFWV1cgbnjyUetm27w2DO3v7swc8dDHm4tDDOyN0seeYcm7HBjbQDh3PbnjFY9hxIN+w9w1CMWwvvBsnGNp7EbTfYG4BaDjMY3Eg4JsHbxpDYhktL/9nNPxvbJOq3nT/ecNgSrCWxTfIvPi0NuduAthgkmB0AOowRrCWZTRqvLTNyt1k2nEsw3H8jLeFgz7lnPJY9x9ikZdskcPrFEOiwmw1ldfKS/ceMP/wouyMHCjHJt202efy4tDSg8g/wGEAYEgk4dDDIo/EPMEC1MODUMgpGwSgYBSMOAAD+bl9PBPaeFQAAAABJRU5ErkJggg==","orcid":"","institution":"Poznan University of Life Sciences","correspondingAuthor":true,"prefix":"","firstName":"Jerzy","middleName":"","lastName":"Smardzewski","suffix":""},{"id":600129436,"identity":"b40e7e40-522e-4409-bb58-fa0ff6a406aa","order_by":1,"name":"Giedrius Piklnis","email":"","orcid":"","institution":"Vilnius Academy of Arts","correspondingAuthor":false,"prefix":"","firstName":"Giedrius","middleName":"","lastName":"Piklnis","suffix":""}],"badges":[],"createdAt":"2026-02-13 22:23:11","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-8875655/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-8875655/v1","draftVersion":[],"editorialEvents":[],"editorialNote":"","failedWorkflow":false,"files":[{"id":105552190,"identity":"7eca16af-dd03-4ba1-9dc0-4b552bbee86d","added_by":"auto","created_at":"2026-03-27 10:13:00","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":1443013,"visible":true,"origin":"","legend":"","description":"","filename":"20260213MANUSCRIPT.pdf","url":"https://assets-eu.researchsquare.com/files/rs-8875655/v1_covered_d2ec329f-4aab-4a9d-bbdb-63660382ff57.pdf"}],"financialInterests":"No competing interests reported.","formattedTitle":"Cold-formed beams from wood sawdust and veneer chips, energy characteristics","fulltext":[],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":true,"highlight":"","institution":"","isAcceptedByJournal":false,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":true,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"researchsquare","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":true,"externalIdentity":"","sideBox":"","snPcode":"","submissionUrl":"/submission","title":"Research Square","twitterHandle":"researchsquare","acdcEnabled":true,"dfaEnabled":false,"editorialSystem":"","reportingPortfolio":"","inReviewEnabled":false,"inReviewRevisionsEnabled":true},"keywords":"Sawdust, veneer chips, cold forming, beams, energy dissipation, XFEM","lastPublishedDoi":"10.21203/rs.3.rs-8875655/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-8875655/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eThe paper presents the material, design, and energy characteristics of cold-formed wood-based composite beams made of sawdust and veneer chips with varying PVAc adhesive content. 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