Feasibility Analysis of Novel Maglev EDM by Comparing with Conventional Micro EDM

Feasibility Analysis of Novel Maglev EDM by Comparing with Conventional Micro EDM | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Feasibility Analysis of Novel Maglev EDM by Comparing with Conventional Micro EDM Mangal Singh Sisodiya, Shashank Shukla, Vivek Bajpai This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-1023745/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 16 Feb, 2022 Read the published version in Scientific Reports → Version 1 posted 10 You are reading this latest preprint version Abstract The Micro EDM is the most suitable machining process in the miniaturization of products at present era. The attainment of close precision is the primary obligation in miniaturization or micromachining. Especially in machining of hard-to-cut materials like titanium alloy. Such alloys are applied in several cutting-edge high-quit applications due to extraordinary properties. Current work presents an exploratory analysis of novel Maglev EDM while machining of commercially used pure titanium alloy (CP-TI). The work outlook is to establish the viability of novel Maglev EDM by comparing the with similar range of micro EDM. The pure DC power is employed with the conjunction of Maglev lucidity to refine the shortcomings of the conventional micro EDM. The novel technology deals with prime concerns of conventional micro EDM and cracked deficiencies like delay response of mechanical actuator and a servo mechanism. The Novel technology uses the logical arrangement of permanent and electromagnet to dealt with inadequacies like short-circuiting and arcing. The results of state of art novel technology proclaimed the improved Material removal rate (MRR), which are lying in the average range of 76.6 µgm/min, whereas the specific energy and surface roughness are observed 33.4 Joule/ microgram and 4.3 µm respectively. Physical Medicine & Rehab Physical Chemistry Commercially Pure Titanium Alloys (CP-TI) Maglev EDM Material Removal Rate (MRR) Tool Wear Rate (TWR) Surface Roughness (SR) Specific Energy (SE). Full Text Additional Declarations No competing interests reported. Cite Share Download PDF Status: Published Journal Publication published 16 Feb, 2022 Read the published version in Scientific Reports → Version 1 posted Editorial decision: Major revision 12 Nov, 2021 Reviews received at journal 10 Nov, 2021 Reviewers agreed at journal 08 Nov, 2021 Reviews received at journal 29 Oct, 2021 Reviewers agreed at journal 28 Oct, 2021 Reviewers invited by journal 28 Oct, 2021 Editor assigned by journal 28 Oct, 2021 Editor invited by journal 28 Oct, 2021 Submission checks completed at journal 28 Oct, 2021 First submitted to journal 27 Oct, 2021 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-1023745","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":59706868,"identity":"795dceb5-61dd-4d2b-97eb-2519a28c938e","order_by":0,"name":"Mangal Singh Sisodiya","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAA5ElEQVRIiWNgGAWjYNCCAgY5fobDBxgYG4jWYsBgLNl4LIE0LYkbDp8xIE6LbvvZwy9+ABXPbDvzTeLnDhs5BvbDRzfg02J2Ji/NsseAgZmf5+w2yd4zacYMPGlpN/BqOZBjZsBjwMAmOePsNgnetsOJDRI8Zvi1nH9jZvjHgIHH4P6bZ5J/idJyI8f4MdAWCYMDZ9ikibPlxhszZhkDBgPJhmPG1rJtacZsBP1yPsf445sKhvp+hsMPb75ts5HjZz98DK8WIGCTYGD4D2KwSIC5BJSDAPMHdMYoGAWjYBSMAhQAALB0Ta2jYv8IAAAAAElFTkSuQmCC","orcid":"","institution":"Indian Institute of technology (ISM)","correspondingAuthor":true,"submittingAuthor":false,"prefix":"","firstName":"Mangal","middleName":"Singh","lastName":"Sisodiya","suffix":""},{"id":59706869,"identity":"4699e39b-6f04-474b-a728-ee69d50fa954","order_by":1,"name":"Shashank Shukla","email":"","orcid":"","institution":"Indian Institute of technology (ISM)","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Shashank","middleName":"","lastName":"Shukla","suffix":""},{"id":59706870,"identity":"d6c9f439-11a8-472c-a3d4-5693ebc561fc","order_by":2,"name":"Vivek Bajpai","email":"","orcid":"","institution":"Indian Institute of technology (ISM)","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Vivek","middleName":"","lastName":"Bajpai","suffix":""}],"badges":[],"createdAt":"2021-10-27 11:14:08","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-1023745/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-1023745/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1038/s41598-022-06662-1","type":"published","date":"2022-02-16T11:56:46+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":18276354,"identity":"e57e66ee-4744-4c85-960c-fe04dc78647b","added_by":"auto","created_at":"2022-02-16 11:56:57","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":894901,"visible":true,"origin":"","legend":"","description":"","filename":"FeasibilityanalysisofNovelMaglevEDMbycomparingwithconventionalmicroEDM.pdf","url":"https://assets-eu.researchsquare.com/files/rs-1023745/v1_covered.pdf"},{"id":15028357,"identity":"187d04ca-21f3-45e5-b092-7cde48c0e109","added_by":"auto","created_at":"2021-10-29 15:07:34","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":889881,"visible":true,"origin":"","legend":"","description":"","filename":"FeasibilityanalysisofNovelMaglevEDMbycomparingwithconventionalmicroEDM.pdf","url":"https://assets-eu.researchsquare.com/files/rs-1023745/v1_covered.pdf"}],"financialInterests":"No competing interests reported.","formattedTitle":"\u003cp\u003eFeasibility Analysis of Novel Maglev EDM by Comparing with Conventional Micro EDM\u003c/p\u003e","fulltext":[{"header":"Full Text","content":"This preprint is available for \u003ca href='/article/rs-1023745/latest.pdf' target='_blank'\u003edownload as a PDF\u003c/a\u003e."}],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":false,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"scientific-reports","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"scirep","sideBox":"Learn more about [Scientific Reports](http://www.nature.com/srep/)","snPcode":"","submissionUrl":"","title":"Scientific Reports","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"stoa","reportingPortfolio":"Scientific Reports","inReviewEnabled":true,"inReviewRevisionsEnabled":true},"keywords":"Commercially Pure Titanium Alloys (CP-TI), Maglev EDM, Material Removal Rate (MRR), Tool Wear Rate (TWR), Surface Roughness (SR), Specific Energy (SE).","lastPublishedDoi":"10.21203/rs.3.rs-1023745/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-1023745/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"The Micro EDM is the most suitable machining process in the miniaturization of products at present era. 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