Research on an Adaptive Machine Tool System for Three-Axis Vertical Electrochemical Machining Based on CPS

Research on an Adaptive Machine Tool System for Three-Axis Vertical Electrochemical Machining Based on CPS | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Research on an Adaptive Machine Tool System for Three-Axis Vertical Electrochemical Machining Based on CPS Yujie ZHANG, Yadong FANG, Chuanyun ZHANG This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-4216943/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 26 Feb, 2025 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract Traditional electrochemical machining systems rely on sensors and control systems to achieve automated control. However, the process still requires human supervision, and the system cannot adapt to changes based on on-site conditions. This article proposes and designs a digital electrochemical machining system based on CPS theory. The system utilizes a combination of simulation models and control systems to achieve simulation before, adaptive control during machining, and data tracing after machining. Compared to traditional control methods, this system can better control the machining current's stability, improving machining quality and efficiency. Finally, this article conducted relevant experiments, and the experimental results showed that the expected goals were met. CPS Electrochemical machining Digitization PLC System dynamics Full Text Cite Share Download PDF Status: Published Journal Publication published 26 Feb, 2025 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Major Revisions Needed 20 Aug, 2024 Reviewers agreed at journal 16 May, 2024 Reviewers invited by journal 18 Apr, 2024 Editor assigned by journal 17 Apr, 2024 First submitted to journal 15 Apr, 2024 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-4216943","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":292798699,"identity":"f73548de-a9c8-493e-8565-c81823b37030","order_by":0,"name":"Yujie ZHANG","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Yujie","middleName":"","lastName":"ZHANG","suffix":""},{"id":292798700,"identity":"d1d65ef0-d4f4-40b5-88a5-a291c153f04a","order_by":1,"name":"Yadong FANG","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAA80lEQVRIiWNgGAWjYBAC9gYwxQzCB6BiCfi18ByAa2FLgKomXguPAZFa2M8efs1TYy1nzr/mm8TPH4cZ+NlzDBh+7sCjhScvzZrnWLqx5Yy3mw17Eg4zSPa8MWDsPYNbiz1DjpkxD9vhxA03zm58wAPUYnAjx4CZsQ2PLfxvgFr+gbSceXDwD1CLPUEtEjnGj3nbgFrO9zA+BtsiQVDLGzPGuX3pxgY32IyNZdLSeSTOPCs42IvXYTnGH958s5YzOH/4meQbG2s5/vbkjQ9+4tECBGxSPCBKIgFiBog4gFcDMBo//gBR/ITUjYJRMApGwYgFACahUjZpgsaMAAAAAElFTkSuQmCC","orcid":"","institution":"Xi'an Technological University","correspondingAuthor":true,"prefix":"","firstName":"Yadong","middleName":"","lastName":"FANG","suffix":""},{"id":292798701,"identity":"196d73ac-5575-42b3-9fcb-1bc62aeda4d3","order_by":2,"name":"Chuanyun ZHANG","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Chuanyun","middleName":"","lastName":"ZHANG","suffix":""}],"badges":[],"createdAt":"2024-04-04 09:41:47","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-4216943/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-4216943/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1007/s00170-025-15222-6","type":"published","date":"2025-02-26T15:57:52+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":77622569,"identity":"496507b7-0f51-46e5-ab1f-ed44a743c844","added_by":"auto","created_at":"2025-03-03 16:08:13","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":1574201,"visible":true,"origin":"","legend":"","description":"","filename":"JAMTD2401750reviewer.pdf","url":"https://assets-eu.researchsquare.com/files/rs-4216943/v1_covered_b408c908-f8a9-4b24-80c6-572c09c72d31.pdf"}],"financialInterests":"","formattedTitle":"Research on an Adaptive Machine Tool System for Three-Axis Vertical Electrochemical Machining Based on CPS","fulltext":[],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":true,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"CPS, Electrochemical machining, Digitization, PLC, System dynamics","lastPublishedDoi":"10.21203/rs.3.rs-4216943/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-4216943/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eTraditional electrochemical machining systems rely on sensors and control systems to achieve automated control. However, the process still requires human supervision, and the system cannot adapt to changes based on on-site conditions. This article proposes and designs a digital electrochemical machining system based on CPS theory. The system utilizes a combination of simulation models and control systems to achieve simulation before, adaptive control during machining, and data tracing after machining. Compared to traditional control methods, this system can better control the machining current's stability, improving machining quality and efficiency. Finally, this article conducted relevant experiments, and the experimental results showed that the expected goals were met.\u003c/p\u003e","manuscriptTitle":"Research on an Adaptive Machine Tool System for Three-Axis Vertical Electrochemical Machining Based on CPS","msid":"","msnumber":"","nonDraftVersions":[{"code":1,"date":"2024-04-23 18:14:54","doi":"10.21203/rs.3.rs-4216943/v1","editorialEvents":[{"type":"communityComments","content":0},{"type":"decision","content":"Major Revisions Needed","date":"2024-08-21T00:19:11+00:00","index":"","fulltext":""},{"type":"reviewerAgreed","content":"","date":"2024-05-17T02:07:08+00:00","index":0,"fulltext":""},{"type":"reviewersInvited","content":"","date":"2024-04-18T13:10:52+00:00","index":"","fulltext":""},{"type":"editorAssigned","content":"","date":"2024-04-17T10:16:47+00:00","index":"","fulltext":""},{"type":"submitted","content":"The International Journal of Advanced Manufacturing Technology","date":"2024-04-15T04:11:29+00:00","index":"","fulltext":""}],"status":"published","journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false}}],"origin":"","ownerIdentity":"2a1cf8f7-b2e8-46b9-905d-5a396d2e3080","owner":[],"postedDate":"April 23rd, 2024","published":true,"recentEditorialEvents":[],"rejectedJournal":[],"revision":"","amendment":"","status":"published-in-journal","subjectAreas":[],"tags":[],"updatedAt":"2025-03-03T16:02:44+00:00","versionOfRecord":{"articleIdentity":"rs-4216943","link":"https://doi.org/10.1007/s00170-025-15222-6","journal":{"identity":"the-international-journal-of-advanced-manufacturing-technology","isVorOnly":false,"title":"The International Journal of Advanced Manufacturing Technology"},"publishedOn":"2025-02-26 15:57:52","publishedOnDateReadable":"February 26th, 2025"},"versionCreatedAt":"2024-04-23 18:14:54","video":"","vorDoi":"10.1007/s00170-025-15222-6","vorDoiUrl":"https://doi.org/10.1007/s00170-025-15222-6","workflowStages":[]},"version":"v1","identity":"rs-4216943","journalConfig":"researchsquare"},"__N_SSP":true},"page":"/article/[identity]/[[...version]]","query":{"redirect":"/article/rs-4216943","identity":"rs-4216943","version":["v1"]},"buildId":"qtupq5eGEP_6zYnWcrvyt","isFallback":false,"isExperimentalCompile":false,"dynamicIds":[84888],"gssp":true,"scriptLoader":[]}