Research on the Prediction Model of Material Removal Rate in the Magnetic Abrasive Finishing Process

Research on the Prediction Model of Material Removal Rate in the Magnetic Abrasive Finishing Process | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Research on the Prediction Model of Material Removal Rate in the Magnetic Abrasive Finishing Process Bingyang Liu, Yunlong Ding, Yuhang Yan, Bing Han, Yan Chen This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-5365534/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 03 Jan, 2025 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract As an advanced precision machining process, magnetic abrasive finishing (MAF) technology can be applied to grind complex workpieces. However, it’s not conducive to formulate an appropriate processing that MAF processing on tubular workpiece has a severe lack of well defined material removal model. In order to solve this problem, the contact form between magnetic abrasive and workpiece surface was simplified, and the force analysis of magnetic abrasive in the magnetic field was performed. Furthermore, an ideal predictive model on material removal rate was proposed, which was based on both the quantity of active abrasives in the processing area and the depth at which magnetic abrasive was pressed into the workpiece. The correction factor 'k' was determined based on the comparison and analysis of experimental results and theoretical predictions. What’s more, the accuracy of the revised model on material removal rate was confirmed. The surface roughness of workpiece was reduced from 0.213 µm to 0.058 µm after undergoing 19 cycles of processing under the conditions of spindle speed of 1000 rad/min, abrasive mass of 3.5 g, machining gap of 2 mm, and a feed rate of 3 mm/s. The material removal rate was 0.140 µm/min, which exhibits an absolute error of 7.675% in comparison to the predicted value of 0.152 µm/min. The results indicate that the model can meet the prediction requirements of material removal rate in MAF process, and MAF technology can effectively achieve finishing on the inner surface of pipes. Magnetic abrasive finishing (MAF) Magnetic abrasive Material removal rate Prediction model Surface roughness Full Text Cite Share Download PDF Status: Published Journal Publication published 03 Jan, 2025 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Minor Revisions Needed 28 Nov, 2024 Reviewers agreed at journal 01 Nov, 2024 Reviewers invited by journal 01 Nov, 2024 Editor assigned by journal 31 Oct, 2024 First submitted to journal 30 Oct, 2024 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-5365534","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":373000737,"identity":"a84c84cf-99fb-4fc4-a488-cace53248860","order_by":0,"name":"Bingyang Liu","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Bingyang","middleName":"","lastName":"Liu","suffix":""},{"id":373000738,"identity":"54e7f3ca-b942-46f2-a0e7-bd11d36e5af4","order_by":1,"name":"Yunlong Ding","email":"data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAZAAAAAyAQMAAABI0h/eAAAABlBMVEX///8AAABVwtN+AAAACXBIWXMAAA7EAAAOxAGVKw4bAAAAsUlEQVRIiWNgGAWjYDCCA8wNQNJCjo29/QCxWhiBWhIkjPl4ziSQpiVxnoSDAXE6+G4ktkn+/CGR3ibBkMDwo2IbYS2SQC3SPAkSuW3SjQcYe87cJqzFAKSFAaRF5kACM2MbkVokfyRIpLNJJBgQr0UC6LAE4rVInnnYbM2TJmHYBgzkg0T5he948sGbP2xs5OXb2w8++FFBhBYGgQQE+wAR6oGAn0h1o2AUjIJRMIIBABUoPEQ7xhdqAAAAAElFTkSuQmCC","orcid":"","institution":"University of Science and Technology Liaoning","correspondingAuthor":true,"prefix":"","firstName":"Yunlong","middleName":"","lastName":"Ding","suffix":""},{"id":373000739,"identity":"da7268ef-2a6f-47ca-8fd8-36fd3060e6df","order_by":2,"name":"Yuhang Yan","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Yuhang","middleName":"","lastName":"Yan","suffix":""},{"id":373000740,"identity":"2d0af2f3-4a61-43bf-b7fd-c5b02b1bfb65","order_by":3,"name":"Bing Han","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Bing","middleName":"","lastName":"Han","suffix":""},{"id":373000741,"identity":"d2ccf11f-aaff-4752-9116-ae6d139b9fc0","order_by":4,"name":"Yan Chen","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Yan","middleName":"","lastName":"Chen","suffix":""}],"badges":[],"createdAt":"2024-10-31 07:28:00","currentVersionCode":1,"declarations":"","doi":"10.21203/rs.3.rs-5365534/v1","doiUrl":"https://doi.org/10.21203/rs.3.rs-5365534/v1","draftVersion":[],"editorialEvents":[{"content":"https://doi.org/10.1007/s00170-024-14972-z","type":"published","date":"2025-01-03T15:57:40+00:00"}],"editorialNote":"","failedWorkflow":false,"files":[{"id":73093449,"identity":"febd7109-91ef-4292-be1b-33529216a03e","added_by":"auto","created_at":"2025-01-06 16:18:58","extension":"pdf","order_by":1,"title":"","display":"","copyAsset":false,"role":"manuscript-pdf","size":793198,"visible":true,"origin":"","legend":"","description":"","filename":"manuscript.pdf","url":"https://assets-eu.researchsquare.com/files/rs-5365534/v1_covered_bb1784a0-6e09-4ffb-b64d-ea1a97c18e45.pdf"}],"financialInterests":"","formattedTitle":"Research on the Prediction Model of Material Removal Rate in the Magnetic Abrasive Finishing Process","fulltext":[],"fulltextSource":"","fullText":"","funders":[],"hasAdminPriorityOnWorkflow":false,"hasManuscriptDocX":false,"hasOptedInToPreprint":true,"hasPassedJournalQc":"","hasAnyPriority":false,"hideJournal":false,"highlight":"","institution":"","isAcceptedByJournal":true,"isAuthorSuppliedPdf":true,"isDeskRejected":"","isHiddenFromSearch":false,"isInQc":false,"isInWorkflow":false,"isPdf":true,"isPdfUpToDate":true,"isWithdrawnOrRetracted":false,"journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Magnetic abrasive finishing (MAF), Magnetic abrasive, Material removal rate, Prediction model, Surface roughness","lastPublishedDoi":"10.21203/rs.3.rs-5365534/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-5365534/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eAs an advanced precision machining process, magnetic abrasive finishing (MAF) technology can be applied to grind complex workpieces. However, it\u0026rsquo;s not conducive to formulate an appropriate processing that MAF processing on tubular workpiece has a severe lack of well defined material removal model. In order to solve this problem, the contact form between magnetic abrasive and workpiece surface was simplified, and the force analysis of magnetic abrasive in the magnetic field was performed. Furthermore, an ideal predictive model on material removal rate was proposed, which was based on both the quantity of active abrasives in the processing area and the depth at which magnetic abrasive was pressed into the workpiece. The correction factor 'k' was determined based on the comparison and analysis of experimental results and theoretical predictions. What\u0026rsquo;s more, the accuracy of the revised model on material removal rate was confirmed. The surface roughness of workpiece was reduced from 0.213 \u0026micro;m to 0.058 \u0026micro;m after undergoing 19 cycles of processing under the conditions of spindle speed of 1000 rad/min, abrasive mass of 3.5 g, machining gap of 2 mm, and a feed rate of 3 mm/s. The material removal rate was 0.140 \u0026micro;m/min, which exhibits an absolute error of 7.675% in comparison to the predicted value of 0.152 \u0026micro;m/min. The results indicate that the model can meet the prediction requirements of material removal rate in MAF process, and MAF technology can effectively achieve finishing on the inner surface of pipes.\u003c/p\u003e","manuscriptTitle":"Research on the Prediction Model of Material Removal Rate in the Magnetic Abrasive Finishing Process","msid":"","msnumber":"","nonDraftVersions":[{"code":1,"date":"2024-11-13 11:05:30","doi":"10.21203/rs.3.rs-5365534/v1","editorialEvents":[{"type":"communityComments","content":0},{"type":"decision","content":"Minor Revisions Needed","date":"2024-11-29T04:21:12+00:00","index":"","fulltext":""},{"type":"reviewerAgreed","content":"","date":"2024-11-01T15:23:26+00:00","index":0,"fulltext":""},{"type":"reviewersInvited","content":"","date":"2024-11-01T13:04:24+00:00","index":"","fulltext":""},{"type":"editorAssigned","content":"","date":"2024-10-31T12:20:32+00:00","index":"","fulltext":""},{"type":"submitted","content":"The International Journal of Advanced Manufacturing Technology","date":"2024-10-31T03:27:23+00:00","index":"","fulltext":""}],"status":"published","journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false}}],"origin":"","ownerIdentity":"ac03ab7b-044d-45e4-a871-1fa289e95bfc","owner":[],"postedDate":"November 13th, 2024","published":true,"recentEditorialEvents":[],"rejectedJournal":[],"revision":"","amendment":"","status":"published-in-journal","subjectAreas":[],"tags":[],"updatedAt":"2025-01-06T16:03:19+00:00","versionOfRecord":{"articleIdentity":"rs-5365534","link":"https://doi.org/10.1007/s00170-024-14972-z","journal":{"identity":"the-international-journal-of-advanced-manufacturing-technology","isVorOnly":false,"title":"The International Journal of Advanced Manufacturing Technology"},"publishedOn":"2025-01-03 15:57:40","publishedOnDateReadable":"January 3rd, 2025"},"versionCreatedAt":"2024-11-13 11:05:30","video":"","vorDoi":"10.1007/s00170-024-14972-z","vorDoiUrl":"https://doi.org/10.1007/s00170-024-14972-z","workflowStages":[]},"version":"v1","identity":"rs-5365534","journalConfig":"researchsquare"},"__N_SSP":true},"page":"/article/[identity]/[[...version]]","query":{"redirect":"/article/rs-5365534","identity":"rs-5365534","version":["v1"]},"buildId":"_2-kVJe1T_tPrBINL-cwx","isFallback":false,"isExperimentalCompile":false,"dynamicIds":[84888],"gssp":true,"scriptLoader":[]}