Effect of intermittent cutting behavior on grinding force in ultrasonic vibration-assisted grinding of K4002 nickel-based superalloy

Effect of intermittent cutting behavior on grinding force in ultrasonic vibration-assisted grinding of K4002 nickel-based superalloy | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Effect of intermittent cutting behavior on grinding force in ultrasonic vibration-assisted grinding of K4002 nickel-based superalloy Yang Cao, Biao Zhao, Wenfeng Ding, Jie Wu, Xiaofeng Jia, Jiong Zhang, and 1 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-3794342/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 07 Feb, 2024 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract The intermittent cutting behavior, performing as periodic contact phase and separation phase between abrasive grit and workpiece, is an important characteristic in the ultrasonic vibration-assisted grinding (UVAG). This study investigated the effect of intermittent cutting behavior on the grinding force in UVAG. At first, a grinding force model was established by determining the quantity of effective grits and the grinding force of a single grit. Then the influences of ultrasonic vibration phase on the intermittent cutting behavior and grinding force were discussed. Finally, the prediction accuracy of the model was tested through experiments. Results indicated that the quantity of effective grits, unchanged chip thickness and proportion of grits at the sliding, plowing, cutting stages were all changed with the vibration phase. A large unchanged chip thickness and 56% effective grits at the cutting stage were generated at the start of the grits-wheel contact phase. Then, the quantity of effective grits firstly increased to maximum 232 at the vibration phase of 0.5π and then decreased to zero when entering the grits-wheel separation phase. The maximum error of the grinding force model was 15%, indicating that the model was of high accuracy for the force prediction in UVAG. ultrasonic vibration-assisted grinding intermittent cutting behavior grinding force unchanged chip thickness quantity of effective grits Full Text Cite Share Download PDF Status: Published Journal Publication published 07 Feb, 2024 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Minor Revisions Needed 07 Jan, 2024 Reviewers agreed at journal 29 Dec, 2023 Reviewers invited by journal 28 Dec, 2023 Editor assigned by journal 28 Dec, 2023 First submitted to journal 27 Dec, 2023 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-3794342","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":264208221,"identity":"7ced5c38-83d7-4555-9a6d-b2f83f890973","order_by":0,"name":"Yang Cao","email":"","orcid":"","institution":"","correspondingAuthor":false,"prefix":"","firstName":"Yang","middleName":"","lastName":"Cao","suffix":""},{"id":264208222,"identity":"f7cb4830-74db-49c9-b5c2-64cab446155f","order_by":1,"name":"Biao 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This study investigated the effect of intermittent cutting behavior on the grinding force in UVAG. At first, a grinding force model was established by determining the quantity of effective grits and the grinding force of a single grit. Then the influences of ultrasonic vibration phase on the intermittent cutting behavior and grinding force were discussed. Finally, the prediction accuracy of the model was tested through experiments. Results indicated that the quantity of effective grits, unchanged chip thickness and proportion of grits at the sliding, plowing, cutting stages were all changed with the vibration phase. A large unchanged chip thickness and 56% effective grits at the cutting stage were generated at the start of the grits-wheel contact phase. Then, the quantity of effective grits firstly increased to maximum 232 at the vibration phase of 0.5π and then decreased to zero when entering the grits-wheel separation phase. The maximum error of the grinding force model was 15%, indicating that the model was of high accuracy for the force prediction in UVAG.\u003c/p\u003e","manuscriptTitle":"Effect of intermittent cutting behavior on grinding force in ultrasonic vibration-assisted grinding of K4002 nickel-based superalloy","msid":"","msnumber":"","nonDraftVersions":[{"code":1,"date":"2024-01-01 06:27:18","doi":"10.21203/rs.3.rs-3794342/v1","editorialEvents":[{"type":"communityComments","content":0},{"type":"decision","content":"Minor Revisions Needed","date":"2024-01-08T02:08:33+00:00","index":"","fulltext":""},{"type":"reviewerAgreed","content":"","date":"2023-12-29T06:18:46+00:00","index":0,"fulltext":""},{"type":"reviewersInvited","content":"","date":"2023-12-29T00:13:06+00:00","index":"","fulltext":""},{"type":"editorAssigned","content":"","date":"2023-12-28T21:46:16+00:00","index":"","fulltext":""},{"type":"submitted","content":"The International Journal of Advanced Manufacturing Technology","date":"2023-12-27T09:56:19+00:00","index":"","fulltext":""}],"status":"published","journal":{"display":true,"email":"[email protected]","identity":"the-international-journal-of-advanced-manufacturing-technology","isNatureJournal":false,"hasQc":true,"allowDirectSubmit":false,"externalIdentity":"jamt","sideBox":"Learn more about [The International Journal of Advanced Manufacturing Technology](https://www.springer.com/journal/170)","snPcode":"170","submissionUrl":"https://submission.nature.com/new-submission/170/3","title":"The International Journal of Advanced Manufacturing Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false}}],"origin":"","ownerIdentity":"e0a9d407-7665-4cfc-ab27-e81d81ad2fbb","owner":[],"postedDate":"January 1st, 2024","published":true,"recentEditorialEvents":[],"rejectedJournal":[],"revision":"","amendment":"","status":"published-in-journal","subjectAreas":[],"tags":[],"updatedAt":"2024-02-12T15:06:01+00:00","versionOfRecord":{"articleIdentity":"rs-3794342","link":"https://doi.org/10.1007/s00170-024-13053-5","journal":{"identity":"the-international-journal-of-advanced-manufacturing-technology","isVorOnly":false,"title":"The International Journal of Advanced Manufacturing Technology"},"publishedOn":"2024-02-07 15:01:27","publishedOnDateReadable":"February 7th, 2024"},"versionCreatedAt":"2024-01-01 06:27:18","video":"","vorDoi":"10.1007/s00170-024-13053-5","vorDoiUrl":"https://doi.org/10.1007/s00170-024-13053-5","workflowStages":[]},"version":"v1","identity":"rs-3794342","journalConfig":"researchsquare"},"__N_SSP":true},"page":"/article/[identity]/[[...version]]","query":{"redirect":"/article/rs-3794342","identity":"rs-3794342","version":["v1"]},"buildId":"qtupq5eGEP_6zYnWcrvyt","isFallback":false,"isExperimentalCompile":false,"dynamicIds":[84888],"gssp":true,"scriptLoader":[]}