Boosting Defect Detection in Manufacturing using Tensor Convolutional Neural Networks

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Abstract Defect detection is one of the most important yet challenging tasks in the quality control stage in the manufacturing sector. In this work, we introduce a Tensor Convolutional Neural Network (T-CNN) and examine its performance on a real defect detection application in one of the components of the ultrasonic sensors produced at Robert Bosch's manufacturing plants. Our quantum-inspired T-CNN operates on a reduced model parameter space to substantially improve the training speed and performance of an equivalent CNN model without sacrificing accuracy. More specifically, we demonstrate how T-CNNs are able to reach the same performance as classical CNNs as measured by quality metrics, with up to fifteen times fewer parameters and 4% to 19% faster training times. Our results demonstrate that the T-CNN greatly outperforms the results of traditional human visual inspection, providing value in a current real application in manufacturing.
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Boosting Defect Detection in Manufacturing using Tensor Convolutional Neural Networks | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Boosting Defect Detection in Manufacturing using Tensor Convolutional Neural Networks Pablo Mart ́ın-Ramiro, Unai Sainz de la Maza, Sukhbinder Sukhbinder Singh, and 2 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-7547051/v1 This work is licensed under a CC BY 4.0 License Status: Under Revision Version 1 posted 11 You are reading this latest preprint version Abstract Defect detection is one of the most important yet challenging tasks in the quality control stage in the manufacturing sector. In this work, we introduce a Tensor Convolutional Neural Network (T-CNN) and examine its performance on a real defect detection application in one of the components of the ultrasonic sensors produced at Robert Bosch's manufacturing plants. Our quantum-inspired T-CNN operates on a reduced model parameter space to substantially improve the training speed and performance of an equivalent CNN model without sacrificing accuracy. More specifically, we demonstrate how T-CNNs are able to reach the same performance as classical CNNs as measured by quality metrics, with up to fifteen times fewer parameters and 4% to 19% faster training times. Our results demonstrate that the T-CNN greatly outperforms the results of traditional human visual inspection, providing value in a current real application in manufacturing. Full Text Additional Declarations No competing interests reported. Cite Share Download PDF Status: Under Revision Version 1 posted Editorial decision: Revision requested 09 Dec, 2025 Reviews received at journal 04 Dec, 2025 Reviews received at journal 27 Nov, 2025 Reviewers agreed at journal 21 Oct, 2025 Reviews received at journal 17 Oct, 2025 Reviewers agreed at journal 16 Oct, 2025 Reviewers agreed at journal 16 Oct, 2025 Reviewers invited by journal 16 Oct, 2025 Editor assigned by journal 10 Oct, 2025 Submission checks completed at journal 09 Sep, 2025 First submitted to journal 05 Sep, 2025 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. 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