Keywords
SARS-CoV-2, genomic surveillance, multiplexed RT-PCR, COVID-19, Variants of Concern,
Viral Sequencing
Abstract
In the ongoing COVID-19 pandemic, detecting the appearance and spread of variants of concern
(VOC) is a critical capability in the fight to quell the virus and return to normalcy. Genomic
surveillance of the emergence, propagation, and geographical spread of VOCs is thus an
important tool for public health officials and government leaders to make policy decisions and
advise the public. As part of our role as a major SARS -CoV-2 diagnostic testing facility in New
York City, the Pandemic Response Lab (PRL) has been performing genomic surveillance on the
large number of positive samples processed by the facility on a daily basis from throu ghout the
New York metropolitan area. Here we describe the development and optimization of a high -
throughput SARS-CoV-2 genome sequencing facility at PRL serving New York City.
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Introduction
The COVID-19 pandemic has placed an unprecedented burden on healthcare institutions
across the world and revealed a lack of infrastructure capable of scaling quickly to counter
pandemic-scale public health crises. In the United States, New York City was the most severely
impacted metropolitan area early in the pandemi c, with the 7 -day average number of new
confirmed cases reaching 5,132 per day in late March 2020 1. Coupled with an inadequate
diagnostic testing infrastructure, this early surge led to a scarcity of testing capacity, necessitating
a total lockdown as the only available measure to fight the pandemic. As a first step to allowing
the city to reopen, a home -grown diagnostic facility was needed to mitigate the economic and
public health crisis and provide testing capacity for New York City.
The Pandemic Response Lab (PRL) was established in September 2020 as a Manhattan
facility completely dedicated to meeting the SARS-CoV-2 testing needs of New York City and its
five boroughs. This facility uses a proprieta ry and scalable automated real -time RT-PCR based
testing pipeline developed by NYU Langone Health scientists, which is currently capable of
processing over 45,000 tests per day with turnaround times under 24 hours. This increased
capacity has been instrumental in enabling the public health apparatus of New York City to meet
the testing needs brought on by the multiple waves of SARS-CoV-2 cases that have impacted the
city over the course of this pandemic.
Despite the success of this increased testing infrastructure, new variants of SARS-CoV-2
have continually emerged throughout the pandemic, supplanting earlier variants and seeding new
surges in cases. Concerns over the evolution of viral variants prompted calls to perform whole -
genome sequencing on SARS-CoV-2 genomes to catalog and track their lineages. To date, the
most significant variants of concern (VOCs) are Alpha (B.1.1.7), Beta (B.1.351), Iota (B.1.526),
Gamma (P.1), Delta (B.1.617.2) and most recently, Omicron (B.1.1.529, BA.1, BA.2, or BA.3),
primarily due to their increased infectivity2–5, higher viral load6, or potential for immune evasion7,8.
To understand the changing dynamics of VOC proliferation in NYC, a citywide genomic
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biosurveillance system was proposed to track the emergence and spread of VOCs for the purpose
of informing policy decisions and implementing public health countermeasures.
Beginning in January 2021, the PRL R&D facility in Long Island City (LIC) implemented a
high-throughput processing pipeline to sequence positive cases of SARS-CoV-2 detected by our
testing facility in Manhattan (now also located in LIC). Because the end -to-end process of swab
receipt, diagnosis, and genome sequencing can be vertically integrated at our facilities, this
pipeline is able to routinely offer turnaround times for sequenced genomes of confirmed positive
cases within 3 days of receipt at the sequencing lab. Our final pipeline entails “hitpicking”, or
automated aggregation of SARS-CoV-2 positive remnant samples into new plates at our clinical
diagnostic facility, followed by transport of hitpicked samples from the diagnostic lab to our R&D
facility for genome RT-PCR, library preparation, and sequencing (Figure 1). We also established
a parallel workflow (STATseq) to directly accept specimens diagnosed as positive for SARS-CoV-
2 virus by v arious external testing platforms, most notably from the Emergency Department of
Health and Hospital Centers (HHC), for genome sequencing. RNA from these samples is
extracted in our R&D facility and fed directly into our sequencing pipeline, enabling seque ncing
as fast as within a day of sample receipt.
To date, our facility has generated >75,000 SARS -CoV-2 genomes for surveillance and
research purposes, and deposited >54,000 genomes to GISAID 9. With th is pipeline, we have
been able to identify the earliest introduction of Beta (B.1.351), Gamma (P.1), Delta (B.1.617.2),
and Omicron (B.1.1.529) at ports of entry (JFK airport) or via community spread. Here we
document the process improvements, optimization s, and automation of this scalable, high -
throughput, and low -cost sequencing pipeline, and its contribution to metropolitan -wide
surveillance of the spread of VOCs in New York City. Where possible, we discuss trade -offs to
maximize scalability while preser ving the data quality critical for epidemiological study and
resulting public health measures.
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Figure 1. PRL integrated pipeline for COVID-19 testing and sequencing. The integrated
pipeline begins with RNA extraction and RT-qPCR-based testing of incoming patient samples at
the InnoLabs facility. After categorizing samples as either PCR-positive or negative, residual
RNA from samples which are positive for SARS-CoV-2 RNA are automatically identified and
reformatted, or “hitpicked”, into 384-well plates for processing in our sequencing pipeline. The
positive samples are then converted to DNA using multiplexed RT-PCR, and tagmentation-
based library prep and barcoding is performed on the resulting cDNA. Samples are then pooled
separately into low Ct and high Ct bins, and the samples in the high Ct bin go through an extra
step of hybrid capture before being sequenced on an appropriate Illumina platform. A parallel
workflow to directly accept specimens from external facilities (the STATseq line) was also
established. Specimens diagnosed as positive by the external platform are extracted in the R&D
facility and fed directly into the sequencing pipeline. See Materials and Methods for more detail
on all steps of the pipeline.
Results
To maximize the biosurveillance capabilities of our COVID sequencing pipeline, we
describe below process improvements tested and implemented in our pipeline which improved
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reconstruction of viral genomes across the range of patient viral loads (i.e. observ ed cycle
threshold (Ct)), sample turnaround time, and pipeline scalability.
1. RNA quality control
Preservation of RNA sample quality before library preparation for sequencing is the crucial
first step of the sequencing pipeline. We observed that RNA degr adation caused by even short
times at ambient temperature or freeze -thaw cycles, as may occur during transport, storage, or
hitpicking, dramatically reduces the reconstruction success rate for SARS -CoV-2 positive
samples. To investigate the degree of sample degradation during transport, RT-qPCR using both
the CDC N1 and N2 primer -probe sets (CDC EUA200001) was performed after transport and
hitpicking at our sequencing facility and compared to those reported at the PRL testing facility.
For samples with dela ys in transport, degradation is detected as an upward shift in Ct value
compared to those reported at the PRL testing facility ( Supplementary Figure 1A). This is true
especially for samples with low RNA concentration or degraded RNA (high Ct). To avoid the se
issues, we implemented a strictly regimented process for temperature control during shipping,
storage, and hitpicking to preserve RNA quality between the diagnostic lab and sequencing lab
facilities ( Materials and Methods ). Following the implementation of improved logistical
standards, Ct values for both primer -probe sets were observed to align closely with the original
values obtained at the Manhattan testing facility, indicating that these quality control measures
are successful in preserving RNA quali ty for downstream sequencing ( Supplementary Figure
1B). Regular confirmation of Ct values for a subset of samples from each plate entering the
sequencing pipeline was thus implemented as standard operating procedure to detect deviation
from expected Ct values that may be caused by delays stemming from a rapid surge in positive
cases, such that changes may be quickly observed and corrective measures implemented.
2. RT-PCR
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2.1 Selection of an effective RT-PCR strategy and enzyme mix
For amplification and l ibrary preparation of the SARS -CoV-2 genome, we opted to
combine the Midnight primer set and protocol10,11, which amplifies the genome in larger 1200 bp
fragments across two multiplexed PCR reactions, with tagmentation for library fragmentation and
indexing. This strategy reduces the amount of the genome to which primers anneal compared to
other primer sets, lowering the likelihood of fragment dropouts due to accumulation of mutations
in those primer binding regions. We believe this combination of methodologies is unique among
large SARS-CoV-2 sequencing facilities.
The Midnight protocol calls for using a two -step RT -PCR protocol utilizing the
LunaScript®RT SuperMix Kit for RT and Q5® Hot Start HF 2x Master Mix for PCR amplification
of the cDNA. While the protocol and components were initially implemented as described, we
later wanted to explore the substitution of one-step RT-PCR kits to reduce labor, cost, and pipeline
runtime, and to improve perf ormance. A variety of 1 -step kits were tested on extracted SARS -
CoV-2 RNA samples, including the NEB OneTaq One-Step (#E5315S), Invitrogen SuperScript™
IV One-Step (#12594025), Promega GoTaq® 1-step (#A6121), and Takara One Step PrimeScript
III (#RR600A) kits. Of the kits tested, the Takara kit with two -step cycling was found to reliably
produce the most robust amplicon bands across the broadest range of Cts compared to other
one-step kits (Supplementary Figure 2).
Considering this, the Takara kit was chosen to move forward with a side -by-side
comparison against the two -step Lunascript -Q5 protocol. The Takara one -step kit was often
successful in generating the desired viral amplicons where Lunascript -Q5 failed (Figure 2A). In
a test of 384 RNA SARS-CoV-2 positive RNA samples, the number of genomes reconstructed by
the Takara one -step kit was higher than the two -step protocol, allowing reconstruction of 263
genomes compared to 226 genomes out of 384 RNA samples attempted across a wide range of
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Ct values. Takara also performed better across a variety of other metrics, including yielding fewer
uncalled bases (Figure 2B, Supplementary Figure 3A -D), greater average genome coverage
(Figure 2C, Supplementary Figure 4A -D), and more complete genomes ( Figure 2D,
Supplementary Figure 5A-D). This was true even and especially in cases where the genome
construction did not meet our criteria for a passable genome ( Materials and Methods), but still
yielded usable genome information (Supplementary Figure 3D, 4D, and 5D).
While the Takara one -step kit is expected to have a slightly higher error -rate on the
nucleotide scale compared to the two-step protocol due to the lack of a high fidelity proofreading
DNA polymerase, we opted to use this kit moving forward due to several advantages. For whole-
genome reconstruction, we reasoned that the effect of random mutations that occur in amplicons
could be mitigated by allocating sufficient sequencing read depth and setting a high threshold for
calling mutations when generating the consensus sequence. Given the savings in cost, labor, and
time, the greater number of genomes constructed, and the substantially higher average quality
and length of the genomes produced with the Takara one -step kit (Figure 2B-D), we reasoned
that we could i mprove both our sample throughput and quality of results by converting the
sequencing pipeline to utilize this kit moving forward.
2.2 Assessment of over-sequencing of high Ct samples as a strategy to improve genome
reconstruction
Samples with low RNA co ncentration (Ct ≥ 30) often produce low -quality or incomplete
genomes without targeted intervention to improve the results of these samples12–14. We observed
that such high -Ct samples general ly produce fewer on -target sequencing reads than low -Ct
samples. Consequently, we wanted to test whether greatly increasing sequencing depth of these
samples would allow high Ct samples to be reconstructed. Seven samples with N1 Ct values
between 29 and 40 were prepped and sequenced along with a single low Ct sample (Sample 2,
N1 Ct = 16.45) to control for any possible errors in library preparation of the high -Ct samples.
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Sequencing libraries for these samples were made equimolar before being loaded on Next Seq
using Illumina NextSeq 500/550 Mid -Output v2.5 Kit (150 cycles). Even with these high Ct
samples receiving as many as 1.3 million reads, the samples still failed to reconstruct with the
number of uncalled bases reaching 17,000 or higher (out of 29,870) and low overall coverage
(Supplementary Table 1 ). This result demonstrates that increasing sequencing depth alone
cannot compensate for the relatively poor quality of high Ct samples to rescue genome
reconstruction. Instead, the failure of an overabundanc e of sequencing coverage to save these
samples implicates factors influencing the conversion of viral RNA to a complete complement of
cDNA, such as quality and quantity of source RNA, RT -PCR parameters, and the quality of the
tagmented libraries as more cr ucial in determining whether the entire genome is represented in
the sequencing library. For this reason, much of the optimization efforts described in the following
sections were focused around improving these parameters.
2.3 RT-PCR cycling parameters and input volume
To further improve pipeline performance while reducing protocol runtime, we sought to
optimize the PCR cycling parameters. First, a temperature gradient was performed during the
elongation cycle of the 2 -step RT-PCR cycling protocol utilizing the Takara PrimeScript kit to
determine the optimal extension temperature. The extension temperature of 61°C was found to
be optimal for producing an RT -PCR band from the most samples while minimizing off -target
product formation ( Supplementary Figure 6 ). We next sought to minimize the extension time
without compromising the ability to produce products from marginal, high Ct samples. We found
that extension times less than 3 minutes resulted in loss of genomic PCR product from some
samples (Supplementary Figure 7), while extension times longer than 3 minutes resulted in the
formation of large molecular weight off-products. These findings were incorporated into the final
two-step cycling protocol for RT-PCR of the SARS-CoV-2 genome (Materials and Methods).
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Next, the volume of sample RNA added to the RT -PCR reaction was optimized. While
increasing total RNA in the reaction should intuitively improve RT -PCR performance of low -
concentration samples, residual contaminants from the RNA extraction procedure can also inhibit
RT-PCR. Therefore, it was necessary to determine the RNA volume that would maximize the
RNA input without compromising RT-PCR performance. When tested on STAT samples that were
directly received and extracted at the LIC site using Kingfisher Flex (Thermo Scientific), there was
a subtle change in the number of uncalled bases, average coverage, and genome length for
different input volumes, and best results were observed with higher input volume of 5 uL (Figure
2E-G, Supplementary Table 2 ). However, changes to extraction procedure such as differing
automation methods, elution volumes, or sample handling/timing can change the outcome of
differing sample input volumes by virtue of altering the purity and concentration of the eluted
sample. Consequentl y, this parameter should be optimized for any new genome sequencing
operation which may use alternative extraction methods or instruments.
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Figure 2: Optimization of RT-PCR kit and parameters for the generation of SARS-CoV-2
cDNA for genome sequencing. (A) RT-PCR of 18 SARS-CoV-2 RNA samples was performed
using the two-step Lunascript + Q5 protocol or the Takara 1-step kit. For 9 of 18 samples, the 1-
step kit performed better at generating a visible band than the 2-step protocol. (B) 384 SARS-
CoV-2 positive RNA samples were sequenced using both the 2-step and Takara 1-step
protocols. In addition to generating more reconstructed genomes, the Takara 1-step protocol
generated fewer uncalled bases (B), better average genome coverage (C) and longer
consensus genomes (D) than the 2-step protocol. RT-PCR was also performed on 37 samples
using either 1μL or 5μL of sample as input in the reaction. The 5μL reactions were found to
have (E) fewer uncalled bases, (F) greater average coverage, and (G) longer average genome
length than achieved in the 1μL cases.
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2.4 Optimization of A1200 primers
Multiplexed PCR reactions may suffer from uneven amplicon representation due to
variable strength of annealing of primers to template, formation of specific primer dimers, inherent
instability of genomic regions, and other factors15. In our pipeline, SARS-CoV-2 positive samples
which were sequenced using equimolar concentrations of the Midnight primers i n the genome
amplification RT -PCR reaction resulted in uneven amplicon representation measured as the
fraction of sequencing reads aligned to that amplicon region ( Figure 3A and 3B ). In particular,
amplicons 5, 15, 21, and 23 from primer set P1 and amplicons 6 and 20 from primer set P2 have
consistently low representation in final sequenced libraries. Dropout of these amplicons is often
responsible for failure to reconstruct a complete genome for positive samples. Rebalancing of
primer concentrations in the multiplexed reaction is a proven strategy to remedy uneven amplicon
distribution in multiplexed PCRs 16, and has been used in sequencing of SARS -CoV-2 genomes
to mitigate these issues and make amplico n representation in sequenced pools more even 17.
Furthermore, mutations in the annealing region of the original Midnight primer set can disrupt
primer binding and lead to amplicon dropout. In particul ar, the Omicron variant has mutations in
the binding site for primer pairs 10, 24, and 28 which can significantly impact the ability to
sequence these regions18.
Both redesign and rebalancing of the Midnight primer set was required to mitigate these
emerging challenges to genomic surveillance of the Omicron variant. Primer pools P1 and P2
were redesigned to avoid mutations present in the dominant Omicron strain while retaining the
overall 1200 bp size target for amplicons, creating the new PRL A1200 primer set, which
generates 30 amplicons compared to the 29 in the Midnight primer set ( Supplementary Data
Table 1). To inform rebalancing of primer concentrations in the multiplexed PCR reaction, the
representation of each amplicon in successfully reconstructed genomes using equimolar ratios of
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the Midnight primer set were input into a previously described equation to generate a modified
weight for each primer pair in pools P1 and P2 16,17. These representation values were used to
determine the weight of each 100 uM primer to input into the rebalanced primer sets
(Supplementary Data Table 1 ). The rebalanced primer pools achieve more even coverage
across problematic amplicons (A05, A21, A23, A06, and A20), and rescue amplicons impacted
by Omicron mutations (A10, A24, and A28) (Fig. 3C and 3D).
Figure 3: Redesign and rebalancing of A1200 primers for more even representation of
amplicons. (A) Mean and (B) median per sample fraction of aligned reads for each amplicon of
the Midnight primer set were measured for 29 samples which were successfully reconstructed
using equimolar primer concentrations in May 2021. Amplicons suffer as much as a 11.5 -fold
difference in representation between the mean values for the highest (A08) and lowest (A05)
represented amplicons. Following our most recent primer redesign and rebalancing to adapt to
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the Omicron variant, (C) mean and (D) median values for per sample fraction of aligned reads for
each amplicon were assessed for 940 successfully reconstructed samples sequenced on April 8,
2022, resulting in a maximum 3.1-fold difference between the mean values for the highest (A28)
and lowest (A17) represented amplicons. Error bars represent one standard deviation.
3. Tagmentation and Barcoding
Since the Midnight protocol produces SARS-CoV-2 cDNA in 1200 bp fragments11, but short-read
Illumina sequencing is the mos t cost-effective way to assemble large numbers of SARS -CoV-2
genomes, we needed an rapid and reproducible method for fragmenting our cDNA libraries and
attaching indices and barcodes. Tagmentation is a method utilizing a hyperactive mutant of
transposase Tn5 which enables simultaneous fragmentation and ligation of indices to SARS-CoV-
2 cDNA products in a single, brief isothermal reaction 19,20. This method dramatically reduces
library preparation ti me compared to ligation -based methods. Following sample tagmentation,
identifying barcodes can be added to each sample so they may be pooled and sequenced on a
single Illumina sequencing run (Materials and Methods). However, as tagmentation mix is one
of t he most expensive components of the lab pipeline, optimizations were desired to reduce
reagent consumption and cost.
3.1 Using polyethylene glycol (PEG) to improve tagmentation efficiency and recovery of
high Ct samples
PEG has been shown previously to be beneficial in tagmentation reactions for NGS library
construction to promote efficient tagmentation with reduced reagent concentration 19,21–23. To
reduce the cost of library prepara tion, we wanted to test the ability of PEG to promote
tagmentation of A1200 amplicons in our miniaturized reaction using reduced transposome
concentrations. To test the efficacy of this strategy, tagmentation was carried out under standard
reagent concentr ation without PEG, and with 8% PEG 8000 and 0.1X the prescribed
concentration of transposase enzyme (Materials and Methods). We observed a similar or slightly
better full genome reconstruction rate for higher Ct samples in comparison to tagmentation
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without PEG despite the 10 -fold decrease in quantity of transposome used ( Figure 4A ).
Importantly, the majority of improvement from using PEG was realized on higher Ct samples
(Figure 4B). These genome reconstructions also did not have a significantly different number of
uncalled bases despite the 10-fold decrease in quantity of transposome used (two-sided t-test, p
= 0.9692) (Figure 4C). Since transposase enzyme is one of the most expensive components of
our wet lab sequencing pipeline, this technique provides a way to reduce the cost of tagmentation
significantly without sacrificing library quality. This is also an effective strategy to preserve
transposase enzyme in instances where supply chain issues make procuring new enzyme in a
timely manner challenging, or when increases in sample volume (such as during the Omicron
surge) have rapidly depleted our stocks.
3.2. SARS-CoV-2 DNA concentration normalization before tagmentation
Due to the high number of samples that are processed together in batch and the broad
range of RNA input concentrations across samples entering the RT -PCR reaction, it is common
to see high sample-to-sample variance in the cDNA concentrations going into tagmentation and
barcoding, and thus the number of reads for each sample during sequenci ng. One strategy to
achieve more even coverage of final barcoded libraries is to normalize concentration after RT -
PCR, but before tagmentation and barcoding. To test our ability to achieve more uniform read
depth for sequencing runs containing many samples , we tested the impact of manual
normalization of A1200 amplicons after A1200 RT -PCR and barcoding PCR on sequencing
outcome.
For amplicon normalization, the DNA concentrations of A1200 amplicons RT-PCRed from
32 RNA samples in the N1 Ct range of 20 to 32 were measured using a Qubit fluorescence assay
(Thermo Fisher). Following amplicon quantitation, the samples were individually diluted to 0.5
ng/uL. The rest of the tagmentation and barcoding steps were carried out as normal. After
barcoding PCR, DNA quantification was again performed to obtain the concentrations of barcoded
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libraries. Based on the measured concentrations, the libraries were made equimolar before library
pooling. This normalization method helped achieve a marginally more uniform percentage reads
per sample across a large Ct range ( Supplementary Figure 8 ). However, due to the limited
effectiveness and high labor investment of this intervention, manual normalization of individual
cDNA samples before tagmentation was not implemented. Instead, the concentration of a subset
of RT-PCR reaction of representative Ct is measured using Qubit reagent, and one of several
pre-programmed bulk dilution protocols is implemented to bring concentration of all samples into
the <0.5 ng/μL range necessary for tagmentation to proceed efficiently (Materials and Methods).
4. Hybridization capture of constructed DNA libraries improves sequencing of high Ct
samples
Hybridization (hybrid) capture is a method for enriching nucleic acid sequences of interest from
samples with high complexity or low concentration using antisense oligonucleotides to achieve
more on-target sequencing reads24. This approach is useful for downstream applications, such as
pathogen dete ction and identification, genomic characterization, and identifying virulence
determinants25–27. We hypothesized that hybrid capture would be especially useful for improving
the reconstruction rate of high-Ct samples, which did not perform as well in the A1200 RT -PCR
reactions or downstream steps in the sequencing pipeline.
A hybrid capture technique was applied to improve genome reconstruction of more challenging
samples with low viral loads using TWIST SARS -CoV-2 Research Panel (#103567, Twist
Biosciences). Barcoded libraries from samples with Ct value above 26.5 from each sample plate
were pooled together separately from the low Ct samples and then processed into a single hybrid
capture reaction with a total of 0.7 -1.5 ug DNA input at a time to enrich for SARS -CoV-2
sequences. Application of hybrid capture to high -Ct samples substantially improved the
sequencing results from these samples. Of the 324 samples tested in the high Ct range of 26.5
to 33.5, we observed 109 samples which reconstructed without hybrid capture compared to 181
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samples that reconstructed with the application of hybrid capture (Figure 4D). We also observed
a longer average genome length (Figure 4E) and fewer uncalled bases (Figure 4F) when hybrid
capture was applied. Hybrid capture of high Ct samples achieved this by yielding both higher total
reads and, more importantly, higher on -target reads for these samples. We were also able to
improve the processing time of hybrid capture by testing the need of a dry-down procedure using
SpeedVac as suggested by the Twist protocol. No compromise in quality of the final products
was observed by replacing the concentrating step with another bead purification step
(Supplementary Figure 9).
Figure 4: Increasing effective concentration of SARS-CoV-2 cDNA during tagmentation and
in the final sequenced libraries improves sequencing outcomes. (A) RT-PCR was performed
on a set of 288 SARS -CoV-2 positive samples which were th en tagmented under standard
conditions or with 8% PEG 8000 and 10 -fold reduced transposase concentration. Samples
tagmented with PEG in general achieved greater reads per sample, and 16 genomes
reconstructed only in the PEG+ condition (green), compared to only 6 in the PEG- case (orange).
(B) Reconstructed samples from this experiment were plotted by Ct and colored by whether
genome reconstruction succeeded in both treatments (light blue), only in the PEG- condition(red),
or only in the PEG+ condition (dark blue). Samples which reconstruct only in the PEG+ case are
highly biased toward high -Ct samples, suggesting that these samples may preferentially
reconstruct due to molecular crowding induced by PEG. (C) Samples from the PEG- and PEG+
conditions are displ ayed in violin plots of the number of uncalled bases with individual points
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represented. There is no statistically significant difference in the overall number of uncalled bases
per sample. (D) 384 samples above Ct 26.5 were sequenced either with or without hybrid capture
of barcoded libraries. Samples which were reconstructed in both conditions are labeled TRUE,
samples which were reconstructed in neither are labeled FALSE, and samples reconstructed only
when hybrid capture was applied are labeled SAVED. S aved samples are biased toward higher
Ct. (E) Reconstructed genome length is plotted for both samples to which hybrid capture was and
was not applied. Genome lengths are longer when samples are treated with hybrid capture. (F)
Uncalled bases are plotted fo r both samples to which hybrid capture was and was not applied.
Samples have fewer uncalled bases on average when hybrid capture is applied.
Discussion
Here, we describe the development and optimization of a SARS -CoV-2 genome
surveillance infrastructure for the city of New York. While all components of the pipeline
underwent optimization, the greatest gains in genome reconstruction rate were observed from
improvements in sample handling and transport, optimization of the RT-PCR reaction to convert
viral RNA into cDNA, and strategies to improve reconstruction of high Ct samples, like inclusion
of PEG in the tagmentatoin reaction and hybrid capture of prepared libraries. Reconstruction rates
have improved to 85 -95% for samples Ct < 30 and we can achieve app reciable reconstruction
rates for samples up to Ct 34 as measured with the N1 probe (Figure 5). Both the diagnostic and
sequencing pipelines are modular and scalable, enabling either local facilities to diagnose and
sequence pathogens, or the aggregation of samples to a regional facility which serves a broader
area for pathogen genome surveillance. Furthermore, this pipeline is adaptable to any DNA or
RNA virus, requiring only development and optimization of the genome amplification step to plug
into the cu rrent sequence methodology. For instance, we have developed the laboratory and
analysis capabilities to sequence both influenza A and B for future surveillance efforts 28–30, and
anticipate developing the capability to sequence other pathogens.
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Figure 5: SARS-CoV-2 genome reconstruction rates across all attempted Ct values for the
months of October and November, 2021. The cumulative effect of all the pipeline
optimizations described here allow genome reconstruction for samples up to Ct = 34. In
total, ~87% of samples under Ct 30 were reconstructed in this 2 -month period. Sample
size = 7466.
The SARS-CoV-2 genome sequencing facility at Pandemic Response lab was a critical
resource for preparing both the city of New York and the nation as a whole for the changing tides
of the pandemic in the US. PRL has tracked the spread of the most consequential variants
throughout NYC (Figure 6), enabling the public health apparatus of the city to predict the severity
of new waves transmission and prepare the public health response. PRL was the first facility to
detect the Omicron variant in New York State (4 cases reported coincident with New York City
DOHMH Public Health Laboratory on December 2, 2021) and one of the earliest nationwide, and
the rapid increase in frequency of this variant observed by our facility and others allowed the city
to prepare for an unprecedented wave in transmission and the associated strains on the hospital
system. As the events in NYC have served as an early warning for the rest of the US throughout
the pandemic, the data gathered on variant spread here have been a key resource for decision
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making throughout the rest of the nation as well. Thus, a robust and continuing pathogen genomic
surveillance system is important in NYC, and in the other major cities where large scale
sequencing operations have been built to surveil this pandemic, as an early warning system of
the entry of possible new pandemic strains into the US31–33.
Figure 6: City-wide genomic surveillance enables tracking of strain prevalence over time.
(A) Prevalence of various variants of concern (VOCs) throughout New York City from January 4,
2021 until April 14, 2022.
The ability to link our genomic surveillance data to patient demographics is also an
important capability to measure the spread of new str ains and the varying public health burden
and socioeconomic impact of the pandemic on different demographic groups in the city. In
particular, deidentified patient zip code information has enabled tracking of the origin and spread
of new viral strains such as Omicron in near-real time (Figure 7A-D). This level of data granularity
can help public health officials understand which communities are being impacted most and
measure the effectiveness of neighborhood-level interventions. It has been well documented that
the COVID-19 pandemic has hit low -income neighborhoods and communities of color in cities
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throughout the U.S. the hardest. The potential of this kind of high -resolution data marrying
pathogen spread with geographic and demographic data is only just beginning to be realized, and
has an important role to play in improving the equity of access to public health resources in our
urban areas.
Figure 7. Frequency of the Omicron strain in SARS -CoV-2 cases during the week of
December 2021. The prevalence of the Omicron strain is depicted by zip code in New York City
for samples collected the weeks of (A) December 1-7th, (B) December 8-15th, (C) December 16-
23rd, and (D) December 24-31st, 2021.
The COVID-19 crisis has highlighted the role of preparedness as the most critical element
of pandemic response, and we anticipate that the tools built during this time will be essential to
mitigate the likelihood and severity of future pandemics. We believe the utility of this pipeline in
the fight against the COVID -19 pandemic provides a strong argument for br oad adoption of
genomic surveillance of this and other pathogens with the potential to spawn new pandemics
which threaten public life and commerce. To safeguard against future public health threats, we
anticipate that urban centers will elect to establish a localized and vertically integrated
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organization capable of city-scale qPCR testing and genome sequencing. As pandemic response
gives way to pandemic prevention after the COVID -19 pandemic finally subsides, consistent
genomic surveillance of circulating viral strains in our most dense urban centers will be among
the most important tools to enable rapid proactive measures to prevent another crisis of this kind.
Materials and methods
RNA transport, storage, and hitpicking
Following testing at PRL-NYC, RNA plates containing SARS-CoV-2 positive samples with Ct of
34 and below are identified and barcoded for hitpicking. Using Tecan Fluent Automation
Workstation, positive samples are hitpicked using custom hitpicking scripts to reformat all positive
samples into a single 384-well PP Echo plate ordered by Ct, with the lowest Ct sample in A1 and
ascending row by row. In addition, a Twist Synthetic Viral RNA positive control is added at wells
B2 and P22, and a negative control in well P24, such that quadrant 4 of a given plate can be
tested for quality control and contain both positive controls and the negative control, along with
95 test samples of increasing Ct. Hitpicked plates are kept at -80℃ until transport to the R&D
facility on dry ice. Upon arrival, plates are thawed on ice and used as template in a genomic RT-
PCR on the same day. To confirm that these methods preserve RNA quality, RT -qPCR using
both the N1 and N2 primer-probe sets are performed for each plate, and the values obtained are
compared to those reported at the PRL testing facility.
RNA Extraction of STAT samples at LIC R&D site
Reagent plates including binding plate, wash plate, 80% ethanol plate, and elution plate are
prepared in advance for RNA extraction using ThermoScientific KingFisher Fle x instrument.
Binding plates are prepared by mixing 33 mL of pre -made Teknova Binding Solution (4M
Guanidine Thiocyanate Buffer, 10 mM Tris -HCl, 1mM EDTA, 20% PEG 8000, 5% Tween -20,
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storage at 25 °C) with well-vortexed SpeedBead Magnetic Particles in a 50 mL Falcon tube. The
tube is inverted five times to ensure even distribution of beads and then set on a rocker for 5
minutes. 300 uL of the final solution is dispensed into each well of a KingFisher 96 deep well plate
and stored at 25 °C until use. The wash plate and ethanol plates are prepared by adding 500 uL
of Teknova Wash Solution and 80% ethanol solution, respectively, into each well of KingFisher
96 deep well plates and then stored at 25 °C. Elution plates are prepared by dispensing 50 uL of
TE Buffer (pH 8.4) into each well of a KingFisher 96 Well (200 uL) plate and stored at 25 °C. After
reagent preparation, the biosafety cabinet work surface is thoroughly cleaned with Eliminase and
70% ethanol, and 200 uL of Proteinase K -treated patient samples are carefully transferred into
each well of the binding plate and pipetted thoroughly with the binding solution. The sample plate
and the reagent plates are placed accordingly on the KingFisher following the instructions of in -
house protocol created for the R NA extraction, and a fresh set of tip comb was loaded before
starting the protocol. After the run is completed, the extracted RNA sample plate is sealed
immediately and stored in a 2 °C - 8 °C refrigerator until RT-PCR reaction on the same day.
Sequencing STAT samples
A separate STAT pipeline was established at LIC in order to process high priority patient swabs
sent directly from hospital emergency departments. The STAT samples are accessioned,
reformatted into 96-well plate, and extracted using Kingfisher Flex (Thermo Scientific). Extracted
RNA samples are then reformatted again into a 384-well plate using Cybio Felix (Analytik Jena),
and the rest of the sequencing process is resumed following the protocol described for NYC Line
samples.
A1200 amplicon RT-PCR of hitpicked positive RNA plates
Mastermix plates are preassembled containing 5 μL of Takara One -Step Prime Script III 2x
Mastermix in Thermo Scientific Armadillo clear 384 -well PCR plates and stored at -20 °C. For
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each plate of positive hitpi cked samples, 1 or 3 μL of SARS -CoV-2 RNA and H 2O to 10 μL is
pipetted into two Mastermix plates using the Analytick Jena CyBio Felix robot. These plates are
then transferred to the Echo 525 acoustic pipettor, where 50 nL of 100 uM P1 or P2 A1200
Midnight primer mix11 is dispensed to each well. Plates are then briefly spun down and cycled in
Eppendorf Mastercycler X50t thermal cyclers using the following protocol optimized for our
process: Reverse transcription reaction at 52 °C for 30 min followed by 35 cycles of 15 seconds
denaturation at 95 °C, 3 minutes extension at 61 °C and a final cooling to 12 °C. Lots of Takara
One-Step Prime Script III 2x Mastermix are routinely checked for efficacy, and enzyme is kept on
had to revert to the 2-step RT-PCR method dictated by the Midnight protocol when necessary.
Tagmentation of A1200 amplicons
Illumina Tagment Mix is prepared by creating a master mix containing 0.25 uL of Tagmentation
Enzyme with 1.25 μL Tagment buffer for each well. The mix is dispensed into Thermo Scientific
Armadillo clear 384-well PCR plates using Formulatrix Mantis and placed on ice. Following RT -
PCR, 2 μL of A1200 P1 and 2 uL of P2 reactions are pooled together and diluted 30-fold into 120
uL of nuclease-free water. Samples are again Qubited and tagmented or diluted further to bring
all samples under 0.5 ng/μL for efficient tagmentation. 1 μL of the diluted mixture is transferred to
the tagmentation plate containing 1.5 uL Tagment Mix, and then placed in the thermocycler for
tagmentation reaction. Tagmentation protocol is as follows: Thermocycler pre -heated to 55 °C
before insertion of the plate, then tagmentation at 55 °C for 10 minutes.
Barcoding of tagmented DNA and library amplification
Barcoding MasterMix is prepared by mixing 5 uL of 2X Kapa Hifi HotStart ReadyMix with 2.25
uL of nuclease-free water for each well. Following tagmentation, Kapa Mix is dispensed directly
onto th e tagmentation plate using MANTIS with high -volume chips. Using Echo 525 acoustic
dispenser, 400 nL of 100 uM n7xx and 400 nL of 100 uM of n5xx oligo primers (Illumina) are
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dispensed consecutively onto the sample plate. Following addition of the primers, t he barcoded
samples - now 10 uL total volume - are placed on the thermocycler for barcoding PCR reaction.
The optimized barcoding PCR reactions are as follows: 72 °C for 5 minutes, 98 °C for 5 minutes,
13 cycles of 10 sec of denaturation at 98 °C, 30 sec o f annealing at 66 °C, and 30 seconds of
extension at 72 °C. Final extension is done for 5 min at 72 °C before cooling to 10 °C. For each
of the 384-well plates, the final libraries are categorized as either low Ct (Ct 27). 2 uL from each library is pooled into its respective low-bind tubes. All samples are purified
using DNA Clean & Concentrator-5 (Zymo Research) and eluted in approximately 50 uL of elution
buffer.
Hybrid capture of high Ct samples
Hybrid capture is applied to high Ct (> 27) samples for target enrichment and better genome
reconstruction. After pooling in equal volume and column purification, this pooled sample is further
purified with a 1X volume ratio of AMPure beads and eluted i n diH2O. Hybrid capture is then
carried out using the Twist Target Enrichment Workflow and Twist SARS-CoV-2 Research Panel
(Catalog# 102017) with minor adjustments to fit into our existing pipeline and the library
construction method. The target-enriched library is then combined with the low-Ct samples from
the same plate (see below) for sequencing.
Library pooling and loading onto Illumina sequencer
Low Ct ( 27) undergo hybrid capture. Following
hybrid capture, the low and high Ct pools are combined in a ratio targeting ~1 million reads per
high Ct sample and ~300,000 reads per low Ct sample to encourage reconstruction of poorer
quality samples. DNA concentration of the pooled libraries are measured using Qubit 1X dsDNA
HS Assay Kit and a BioTech Synergy H1 plate reader, low- and high-Ct pools are combined, and
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the sample is diluted to 4 nM. Libraries are then denatured and diluted according to the Denature
and Dilute Libraries Guide by Illumina for MiSeq and NextSeq before being loaded on an
appropriate Illumina sequencer.
Genome assembly and variant calling
For each specimen, sequencing adapters are first trimmed u sing Trim Galore v0.6.6 34, then
aligned to the SARS -CoV-2 Wuhan-Hu-1 reference genome (NCBI Nucleotide NC_045512.2)
using BWA MEM 0.7.17 -r118835. Reads that are unmapped or those that have secondary
alignments are discarded. Consensus and mutations were called using samtools36 and Intrahost
variant analysis of replicates (iVar) 37 with a minimum quality score of 20, frequency threshold of
0.6 and a minimum read depth of 10x coverage. A consensus genome with ≥ 90% breadth-of-
coverage with ≤ 3000 ambiguous bases is considered a successful reconstruction (as per APHL
recommendation). For data reporting, variants are called using the most recent version of
PANGOLIN38 at the time of data reporting. PLEARN-v1.2.105 was used to call strains that were
used to generate the plots in this manuscript.
Generation of maps depicting geographical distribution of Omiron in NYC
Variant data obtained from our genomic sequencing pipeline was merged with geographic patient
data from our clinical lab. The data w as grouped by day, variant, and zip code. A Folium
Choropleth map (https://python -visualization.github.io/folium/) was generated for each week of
December where zipcodes are coloured based on the prevalence of Omicron samples in that
zipcode for the given timeframe.
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ACKNOWLEDGMENTS
Thank you to Kenra Ford, Jen Rakeman -Cagno, Scott Hughes, Jade Wang, Andrea DeVito,
Emma Claye, Jay Varma, Jennifer Gaumgartner, Elizabeth Luoma, and the many members of
HHC, DOHMH, and De Blasio’s NYC Mayoral office for insightful discussions and close
collaboration to build insightful data reporting. We would like to thank Vaishali Hodel for
accommodating hitpicking on the PRL clinical line, and all individuals who helped with hitpicking
positive samples, incl uding Maxwell Shih, Merle Becker, David Ichikawa, Wolfgang Ott, Cierra
Sing, Celeste Tompkins, Carmen Urgiles, Scarlett Sims, Erica Briggs, Minh Nguyen, Fallon
Schwurack, Sylvia Zabielski, Fathma Abdalla, Rudy Rodriguez, Santi Jimenez, Ulysses
Gonzalez, Ru bi Singh, and Aliyah Subia. Thank you to Andrew Martin, Danielle Bulaon, AJ
Cooper, and JT Lukens for help automating various processes. Thank you to Terra McNary, Alexa
Holcombe, and Chen Wang for project and lab management of the sequencing division of PRL.
AUTHOR CONTRIBUTIONS
HHL conceived the need for a PRL genome surveillance pipeline and proposed the initial
experimental pipeline design. MJH, HHL, HH, and JL prototyped initial workflows. MJH and HH
oversaw implementation, modification, and optimization of the wet lab sequencing pipeline.
MJH, HH, and HHL trained the lab sequencing team on the wet lab pipeline. MJH, SCK, HH,
CDC, MH, PB, SR, AC, DL, and KN optimized various components of the laboratory pipeline.
HHL, IFE, WW, S. Chase, and S. Chhabria analyzed genome sequences and built informatic
solutions for reporting. HHL oversaw the sequencing division of PRL prior to October 2021.
MJH, SCK, HHL, JL, HH, IFE, and WW wrote the manuscript. MJH, WW, SCK, HH, and IFE
generated figures. JL is the Director of R&D at PRL. All authors read and edited the manuscript.
CONFLICT OF INTEREST
All authors are current or former employees of Pandemic Response Labs, a wholly -owned
subsidiary of Opentrons Labworks, and/or hold equity in the company.
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