Generation mechanism of surface micro-texture in axial ultrasonic vibration-assisted milling(AUVAM)

Generation mechanism of surface micro-texture in axial ultrasonic vibration-assisted milling(AUVAM) | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Generation mechanism of surface micro-texture in axial ultrasonic vibration-assisted milling(AUVAM) Zongbo Zhang, Wengang Liu, Xintong Chen, Yu Zhang, Chunling Xu, and 3 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-1686669/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 5 You are reading this latest preprint version Abstract Although axial ultrasonic vibration-assisted milling (AUVAM) is promising for rapid and economical fabrication of 3D micro-texture on various surfaces, it has been a challenge to obtain micro-texture with small feature size and large height simultaneously. The mechanism and major influence factors for the formation of micro-texture by this method were explored in this study. It was found that the generation of micro-texture was mainly caused by cutting and extrusion from the flank face of the milling tool under ultrasonic vibration. Therefore, a novel 3D tool model that considered the relief angle, end cutting edge angle and the blade profile was established in simulation analysis. The good agreement between simulation and experimental results demonstrated that the influence of the flank face on the micro-texture was mainly attributed to the relief angle of the milling tool. It was the first time to report that both the height and the profile shape of the micro-texture unit were affected by the overlap and extrusion between the flank surface and the micro-texture. But this influence diminished with the increase of spindle speed. 3D sinusoid-shaped micro-texture with minimum width of 20 μm and height of 2 μm (fully reproduced the ultrasonic amplitude) was realized with the relief angle of 40 o and spindle speed of 4000 rpm. Other typical textures of weave, shell, scale and corrugation were also presented to show the effective regulation of texture patterns in AUVAM. This work provides both theoretical and practical basis for such a low-cost, efficient and controllable 3D micro-texture preparation method. Axial ultrasonic vibration-assisted milling (AUVAM) Micro-texture Generation mechanism Relief angle Spindle speed Full Text Supplementary Files Supplementarymaterial.docx Cite Share Download PDF Status: Under Review Version 1 posted Editorial decision: Major Revisions Needed 18 Jun, 2022 Reviewers agreed at journal 26 May, 2022 Reviewers invited by journal 26 May, 2022 Editor assigned by journal 25 May, 2022 First submitted to journal 23 May, 2022 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. 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Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-1686669","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":108934710,"identity":"89389c63-6dca-4358-8d9f-e3079a58c52b","order_by":0,"name":"Zongbo 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Technology","twitterHandle":"","acdcEnabled":true,"dfaEnabled":true,"editorialSystem":"em","reportingPortfolio":"Springer Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Axial ultrasonic vibration-assisted milling (AUVAM), Micro-texture, Generation mechanism, Relief angle, Spindle speed","lastPublishedDoi":"10.21203/rs.3.rs-1686669/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-1686669/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003e\tAlthough axial ultrasonic vibration-assisted milling (AUVAM) is promising for rapid and economical fabrication of 3D micro-texture on various surfaces, it has been a challenge to obtain micro-texture with small feature size and large height simultaneously. The mechanism and major influence factors for the formation of micro-texture by this method were explored in this study. It was found that the generation of micro-texture was mainly caused by cutting and extrusion from the flank face of the milling tool under ultrasonic vibration. Therefore, a novel 3D tool model that considered the relief angle, end cutting edge angle and the blade profile was established in simulation analysis. The good agreement between simulation and experimental results demonstrated that the influence of the flank face on the micro-texture was mainly attributed to the relief angle of the milling tool. It was the first time to report that both the height and the profile shape of the micro-texture unit were affected by the overlap and extrusion between the flank surface and the micro-texture. But this influence diminished with the increase of spindle speed. 3D sinusoid-shaped micro-texture with minimum width of 20 μm and height of 2 μm (fully reproduced the ultrasonic amplitude) was realized with the relief angle of 40\u003csup\u003eo\u003c/sup\u003e and spindle speed of 4000 rpm. Other typical textures of weave, shell, scale and corrugation were also presented to show the effective regulation of texture patterns in AUVAM. 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