A point cloud-based welding trajectory planning method for plane welds

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This paper presents a 3D vision-based method to automatically extract plane weld features and plan trajectories for V-type butt, I-type butt, and lap welds, eliminating the need for teaching and programming.

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This paper studies an automated welding-trajectory planning approach for common plane weld types using 3D vision, motivated by the complexity of traditional teaching and programming when a robot must weld multiple weld geometries. Using workpiece point clouds, the authors propose a workflow that segments planes via a defined “plane point cloud density,” extracts edge lines with an iterative RANSAC-based segmentation algorithm, identifies weld feature points through centroid positioning, and fits welding-seam feature points with a least-squares method to generate trajectories. Experimental results report successful automatic trajectory planning for plane V-type butt, plane I-type butt, and plane lap welds, enabling simultaneous robot welding without teaching and programming. The paper is presented as a preprint/journal publication in the provided text but does not state specific limitations beyond that scope, which is a caveat for interpreting how broadly applicable the method is. The paper does not explicitly discuss endometriosis or adenomyosis; it was included in the corpus via a keyword match in the upstream search index.

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Abstract

Plane welds are a common type of weld in industrial sites. When the welding robot welds multiple types of plane welds at the same time, the traditional teaching and programming modes become relatively complicated. Therefore, in order to solve the problem of automatic robot welding of various types of plane welds, taking plane V-type butt, plane I-type butt, and plane lap welds as examples, this paper proposes a plane weld extraction method based on 3D vision. Firstly, in order to realize the line and plane segmentation of the workpiece point cloud, we establish the concept of plane point cloud density. Secondly, to segment workpiece edge lines, an iterative segmentation algorithm based on RANSAC is proposed. Then, based on the geometric features of the workpiece, a method for extracting weld feature points based on centroid positioning is proposed. Finally, the least squares method is used to fit the feature points of the welding seam to complete the welding trajectory planning. The experimental results show that the method can well solve the problem of automatic planning welding trajectory of plane V-type butt, plane I-type butt, and plane lap welds, to realize that the welding robot can simultaneously weld various plane welds without teaching and programming.
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A point cloud-based welding trajectory planning method for plane welds | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article A point cloud-based welding trajectory planning method for plane welds Yuankai Zhang, Yong Jiang, Xincheng Tian, Xiaolong Xu, Yusen Geng, and 1 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-1908430/v1 This work is licensed under a CC BY 4.0 License Status: Published Journal Publication published 12 Jan, 2023 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted 5 You are reading this latest preprint version Abstract Plane welds are a common type of weld in industrial sites. When the welding robot welds multiple types of plane welds at the same time, the traditional teaching and programming modes become relatively complicated. Therefore, in order to solve the problem of automatic robot welding of various types of plane welds, taking plane V-type butt, plane I-type butt, and plane lap welds as examples, this paper proposes a plane weld extraction method based on 3D vision. Firstly, in order to realize the line and plane segmentation of the workpiece point cloud, we establish the concept of plane point cloud density. Secondly, to segment workpiece edge lines, an iterative segmentation algorithm based on RANSAC is proposed. Then, based on the geometric features of the workpiece, a method for extracting weld feature points based on centroid positioning is proposed. Finally, the least squares method is used to fit the feature points of the welding seam to complete the welding trajectory planning. The experimental results show that the method can well solve the problem of automatic planning welding trajectory of plane V-type butt, plane I-type butt, and plane lap welds, to realize that the welding robot can simultaneously weld various plane welds without teaching and programming. 3D vision Weld seam extraction Point cloud feature extraction Without teaching and programming Welding path planning Full Text Cite Share Download PDF Status: Published Journal Publication published 12 Jan, 2023 Read the published version in The International Journal of Advanced Manufacturing Technology → Version 1 posted Editorial decision: Minor Revisions Needed 28 Nov, 2022 Reviewers agreed at journal 09 Aug, 2022 Reviewers invited by journal 02 Aug, 2022 Editor assigned by journal 01 Aug, 2022 First submitted to journal 29 Jul, 2022 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. 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