Research on arc cladding forming process under different inclination angles

Research on arc cladding forming process under different inclination angles | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Research on arc cladding forming process under different inclination angles Jia Yazhou, Gao Pan, Qu Shilong, Gu Jianyu, Liang Jiahao, Ling Qiang, and 1 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-7144478/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 5 You are reading this latest preprint version Abstract This paper investigates the effect of different substrate inclination angles on the arc cladding process using arc cladding technology. The study uses a combination of experiments and simulations, assisted by high-speed camera verification, to investigate the effects of changes in process parameters on the formation of weld surfaces. Simulation results show that under the same process parameter conditions, the heat input of the molten pool is consistent for different inclination angles, and the highest temperature throughout the process is 1517°C. The equivalent stress is concentrated at the centre of the weld seam, and as the inclination angle increases, the stress first increases and then decreases. As the substrate inclination angle increases, the melt height, melt width, and melt depth exhibit an initial increase followed by a subsequent decrease. The maximum values are achieved at 45°, including a melt height of 2.25 mm, a melt width of 6 mm, and a melt depth of 0.99 mm. The welding voltage was increased from 18V to 26V. The melt width increased with the increase in voltage, while the melt height and depth first increased and then decreased, reaching their peak at 20V. As the current increases, the melt width fluctuates within a certain range, while the melt height and melt depth continue to increase. This study provides a theoretical basis and practical guidance for the arc cladding process on inclined substrates and for improving the morphology of asymmetric welds. Arc cladding substrate inclination angle weld bead formation molten pool force Full Text Supplementary Files Highlight.docx Cite Share Download PDF Status: Under Review Version 1 posted Reviewers agreed at journal 28 Jul, 2025 Reviewers invited by journal 28 Jul, 2025 Editor invited by journal 23 Jul, 2025 Editor assigned by journal 21 Jul, 2025 First submitted to journal 19 Jul, 2025 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-7144478","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Research Article","associatedPublications":[],"authors":[{"id":492093309,"identity":"a44744ed-0785-438d-bd43-f3bf7d81f2c9","order_by":0,"name":"Jia 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Hybrid","inReviewEnabled":true,"inReviewRevisionsEnabled":false},"keywords":"Arc cladding, substrate inclination angle, weld bead formation, molten pool force","lastPublishedDoi":"10.21203/rs.3.rs-7144478/v1","lastPublishedDoiUrl":"https://doi.org/10.21203/rs.3.rs-7144478/v1","license":{"name":"CC BY 4.0","url":"https://creativecommons.org/licenses/by/4.0/"},"manuscriptAbstract":"\u003cp\u003eThis paper investigates the effect of different substrate inclination angles on the arc cladding process using arc cladding technology. The study uses a combination of experiments and simulations, assisted by high-speed camera verification, to investigate the effects of changes in process parameters on the formation of weld surfaces. Simulation results show that under the same process parameter conditions, the heat input of the molten pool is consistent for different inclination angles, and the highest temperature throughout the process is 1517\u0026deg;C. The equivalent stress is concentrated at the centre of the weld seam, and as the inclination angle increases, the stress first increases and then decreases. As the substrate inclination angle increases, the melt height, melt width, and melt depth exhibit an initial increase followed by a subsequent decrease. The maximum values are achieved at 45\u0026deg;, including a melt height of 2.25 mm, a melt width of 6 mm, and a melt depth of 0.99 mm. The welding voltage was increased from 18V to 26V. The melt width increased with the increase in voltage, while the melt height and depth first increased and then decreased, reaching their peak at 20V. As the current increases, the melt width fluctuates within a certain range, while the melt height and melt depth continue to increase. 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