Numerical modeling of clamp load relaxation of plastic nuts under varying moisture and fiber content

Abstract This study presents a numerical approach using a 3D finite element model to quantify the remaining clamp load of a plastic nut joint after a specific time. The viscoelastic relaxation of a thermoplastic nut, which is predominantly screwed on a welding stud, is described by a material card using Prony Series. Prony Series are derived from experimental Dynamical Mechanical Analysis with different moisture and fiber contents of the thermoplastic. Since plastic nuts usually do not have preformed threads, the increased temperatures and resulting stresses from the thread-forming process are considered in the simulation. Firstly, the FE model is verified by substrate stress relaxation tests. Subsequently, experimental clamp load measurements with miniature compression load cells verify the clamp load prediction. Finally, the developed model is used to analyze the clamp load distribution within the threads.