Precision and Flexible Bending Control strategy Based on Analytical Models and Data Models | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Original Article Precision and Flexible Bending Control strategy Based on Analytical Models and Data Models Yongchuan Duan, Fangfang Zhang, Yu Liu, Haidi Qiao, Liu Yang, and 1 more This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-118343/v1 This work is licensed under a CC BY 4.0 License Status: Under Review Version 1 posted 10 You are reading this latest preprint version Abstract Forming of various customized bending parts, small batches, as well as numerous types of materials is a new challenges for Industry 4.0, the current control strategies can not meet the precision and flexibility requirement, expected control strategy of bending processes need to not only resist unknown interferences of process condition and models, but also produce various new parts automatically and efficiently. In this paper, a precision and flexible bending control strategy based on analytical models and data models is proposed to built adaptive bending systems. New analytical prediction models for loading and unloading are established and suitable for various materials, a sequential identification strategy is proposed to search nominal properties using the four sub-optimization models. A data-based feedback model is established to prevent over-bending and eliminate online deviation. Above models are merged into a precision and flexible control strategy. the system firstly uses sub-optimization models to search the nominal point which is near to target point, secondly the system further uses feedback model to eliminate residual error between the nominal point and target point. Compared with four kinds sheet metals, the allowable ranges for variables are determined for a good convergence. The target bending angles were set to 20°, 40°, and 60°. Forty parts were tracked for each kind material, the adaptive bending system converged after one iteration, and exhibited better performances. Mechanical Engineering Air bending Springback control Flexible bending control Feedback compensation Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Full Text Due to technical limitations, full-text HTML conversion of this manuscript could not be completed. However, the manuscript can be downloaded and accessed as a PDF. Cite Share Download PDF Status: Under Review Version 1 posted Editorial decision: Minor revision 31 May, 2021 Review # 2 received at journal 26 Jan, 2021 Reviewer # 2 agreed at journal 10 Jan, 2021 Review # 1 received at journal 05 Jan, 2021 Reviewer # 1 agreed at journal 23 Dec, 2020 Reviewers invited by journal 14 Dec, 2020 First submitted to journal 26 Nov, 2020 Editor assigned by journal 26 Nov, 2020 Submission checks completed at journal 26 Nov, 2020 Editor invited by journal 26 Nov, 2020 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. Also discoverable on Platform About Our Team In Review Editorial Policies Advisory Board Help Center Resources Author Services Accessibility API Access RSS feed Manage Cookie Preferences © Research Square 2026 | ISSN 2693-5015 (online) Privacy Policy Terms of Service Do Not Sell My Personal Information {"props":{"pageProps":{"initialData":{"identity":"rs-118343","acceptedTermsAndConditions":true,"allowDirectSubmit":false,"archivedVersions":[],"articleType":"Original Article","associatedPublications":[],"authors":[{"id":5513225,"identity":"820869c9-f97b-48d9-8ed2-5a922acec9f1","order_by":0,"name":"Yongchuan Duan","email":"","orcid":"","institution":"Yanshan University","correspondingAuthor":false,"submittingAuthor":false,"prefix":"","firstName":"Yongchuan","middleName":"","lastName":"Duan","suffix":""},{"id":5513226,"identity":"fbe11f63-f52e-46ee-bb96-7ab347ee125c","order_by":1,"name":"Fangfang 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