Alternative Liquid Assisted-Sintering of AL/CU Composites Using Selective Powders of AS-Cast Al-ZN Alloy

Abstract Al and its alloys constitute one of the most versatile, economical and attractive materials for a wide range of applications. The 7xxx and 2xxx series alloys are those of achieving the highest mechanical strength among aluminum alloys. In this investigation, using powder metallurgy provides the microstructural and mechanical properties characterizations of non-commercial Al6Cu5Zn alloy by using powder metallurgy. Initial powder sizes are determined and the best condition is obtained for the distribution comprised between 75-106 μm. The samples are sintered at 585 oC, 600 oC and 615 oC during 0.5, 1.5 h and 3 h. It is found that mechanical behavior similar to as-cast Al-Cu based alloys is attained (~ 125 MPa) when the samples at 615 oC during 3 h are sintered. Considering the reduction of energy consumption and metal fumes commonly produced in foundry, Al-Zn powder can be used with Al and Cu elemental powders to constitute an Al6Cu5Zn alloy.