Online Measurement of the Elastic Recovery Value of Machined Surface in Milling Titanium Alloy

In the machining of titanium alloy, the elastic recovery of the machined surface will cause strong friction between the tool flank and the workpiece surface, which will result in the tool wear and the poor machined surface. This paper designed a new online measuring system to monitor the elastic recovery behavior of Ti6Al4V alloy in dry milling based on the digital image correlation (DIC). DIC measurement principle were analyzed and the orthogonal milling experiments were carried out under different cutting conditions. Because of the complexity of metal cutting environment such as high temperature and chip splash, and the micro scale of elastic recovery of metal machined surface materials, DIC non-contact sensor was designed to measure the deformation of machined surface materials in titanium alloy milling. The displacement data obtained from the experiment were analyzed, and the calculation method of the elastic recovery value of the machined surface was obtained. The measured data were compared with those in other literature. The focus of this paper is to explore the availability of DIC measuring instrument for measurement of elastic recovery in titanium alloy milling. This method can be extended to the measurement of machining of other difficult machining materials.