Machining of Turbine Blade designed by NURBS on a 5-Axis Milling Machine

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This paper studies the design, NURBS-based modeling, and 5-axis machining of a turbine blade shaped to approximate a NASA Rotor R67 profile, using CAD-derived geometric characteristics to generate toolpath trajectories. A layered discretization approach is used to compute point sequences and spherical cutter orientations for controlling tool position across five axes, and the authors generate finishing G-code for a LAGUN-650 machining center with an added 2-axis rotary table. The methodology is tested on a prefabricated FDM part, with results presented as validating the approach for blade surfaces requiring high surface finishing. The work is communicated as a preprint that has not been peer reviewed. The paper does not explicitly discuss endometriosis or adenomyosis; it was included in the corpus via a keyword match in the upstream search index.

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Abstract

Abstract This communication presents the design, modeling and machining in 5 axis of a turbine blade. It is modelled using the NURBS technique that approximates a NASA Rotor R67 profile. From the CAD design, certain characteristics have been extracted to proceed to its machining in a 5-axis milling machine. For generating the trajectories on the surface, a layered discretization technique was used on which the sequence of points and orientations of the spherical cutter were generated, which deals on the optimal orientation control of tools in 5 axes. After generating the G-code corresponding to the finishing process, the method was tested with a LAGUN-650 machining center with an additional 2-axis rotary table, on a prefabricated part by FDM. The result, presented in this work shows the validity of the methodology to machine blade surfaces with high surface finishing requirements.
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Machining of Turbine Blade designed by NURBS on a 5-Axis Milling Machine | Research Square window.SnipcartSettings = { analytics: { enabled: false } }; (function() { var accessVector = localStorage.getItem('access_vector') || ''; window.dataLayer = window.dataLayer || []; if (accessVector) { window.dataLayer.push({ user: { profile: { profileInfo: { snid: accessVector } } } }); } })(); (function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start':new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0],j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src='https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f);})(window,document,'script','dataLayer','GTM-K279D39R'); Browse Preprints In Review Journals COVID-19 Preprints AJE Video Bytes Research Tools Research Promotion AJE Professional Editing AJE Rubriq About Preprint Platform In Review Editorial Policies Our Team Advisory Board Help Center Sign In Submit a Preprint Cite Share Download PDF Research Article Machining of Turbine Blade designed by NURBS on a 5-Axis Milling Machine Gabriel Ros, Manuel Estrems, Julio Carrero-Blanco, Wilmer E. Cumbicus This is a preprint; it has not been peer reviewed by a journal. https://doi.org/ 10.21203/rs.3.rs-7204098/v1 This work is licensed under a CC BY 4.0 License Status: Under Revision Version 1 posted 4 You are reading this latest preprint version Abstract This communication presents the design, modeling and machining in 5 axis of a turbine blade. It is modelled using the NURBS technique that approximates a NASA Rotor R67 profile. From the CAD design, certain characteristics have been extracted to proceed to its machining in a 5-axis milling machine. For generating the trajectories on the surface, a layered discretization technique was used on which the sequence of points and orientations of the spherical cutter were generated, which deals on the optimal orientation control of tools in 5 axes. After generating the G-code corresponding to the finishing process, the method was tested with a LAGUN-650 machining center with an additional 2-axis rotary table, on a prefabricated part by FDM. The result, presented in this work shows the validity of the methodology to machine blade surfaces with high surface finishing requirements. Machining of Blades 5-axis machining NURBS CNC programming Spherical Milling Tool Full Text Supplementary Files Highlights.pdf Cite Share Download PDF Status: Under Revision Version 1 posted Reviewers agreed at journal 01 Sep, 2025 Reviewers invited by journal 16 Aug, 2025 Editor assigned by journal 13 Aug, 2025 First submitted to journal 11 Aug, 2025 You are reading this latest preprint version Research Square lets you share your work early, gain feedback from the community, and start making changes to your manuscript prior to peer review in a journal. As a division of Research Square Company, we’re committed to making research communication faster, fairer, and more useful. We do this by developing innovative software and high quality services for the global research community. Our growing team is made up of researchers and industry professionals working together to solve the most critical problems facing scientific publishing. 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